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Bionic flapping koji-making device and koji-making method thereof

A koji-making device and bionic technology, applied in the field of liquor brewing, can solve the problems of poor extracting effect, high labor intensity, low efficiency, etc., achieve the effect of solving inconsistent strength, high degree of automation, and ensuring fermentation quality

Pending Publication Date: 2021-11-30
XIAMEN AEROSPACE SIERT ROBOT SYST CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] In order to solve the technical problems of high labor intensity, low efficiency and poor effect of mechanized koji making in traditional manual koji making, the present invention provides a bionic koji making device and its koji making method

Method used

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  • Bionic flapping koji-making device and koji-making method thereof
  • Bionic flapping koji-making device and koji-making method thereof
  • Bionic flapping koji-making device and koji-making method thereof

Examples

Experimental program
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Effect test

Embodiment 1

[0054] refer to figure 1 , figure 2 , image 3 with Figure 4 , the bionic beating koji making device of the present invention comprises a frame 1, a hopper 2, a feeding frame 3, a first power mechanism 101, a pre-pressing mechanism and a beating mechanism, and the hopper 2 is arranged on the frame 1; the feeding frame 3 Arranged on the frame 1 below the receiving hopper 2, it is closely matched with the receiving hopper 2, the top of the feeding frame 3 is provided with a feeding port matching the size of the receiving hopper 2, and the bottom of the feeding frame 3 is provided with a discharge port, The bottom of the feeding frame 3 is provided with a mounting plate 4, the mounting plate 4 is fixedly connected to the frame 1, and the feeding frame 3 is slidingly connected to the mounting plate 4; the first power mechanism 101 is arranged on the frame 1 on one side of the feeding frame 3 on, used to drive the feeding frame 3 to reciprocate in the horizontal direction; the...

Embodiment 2

[0064] refer to figure 2 with Figure 4 , the pre-compression module of this embodiment is spliced ​​by at least two die heads 7, the top of the die head 7 is connected with the second power mechanism 102 through the sixth power mechanism 106, and the adjacent die heads 7 are alternately raised and lowered . The inventor of the present application initially designed the pre-compression module as a monolithic structure, and found in actual use that: due to the lack of an exhaust device, the concave pre-compression module needs a lot of pressure to be exhausted in the process of pressing down. The air in its inner cavity requires a large pressure value and has high requirements on the equipment; moreover, during the lifting process of the pre-pressing module, the inner cavity of the flapping module will form a negative pressure, and the negative pressure will be reversed during the lifting process. An upward pulling force is generated on the curved block, which will cause the...

Embodiment 3

[0067] The koji making method is used for the bionic pat koji making device of embodiment two, comprising the following steps:

[0068] S1 Feed input: The material enters the feeding frame 3 through the receiving hopper 2 for quantification, the material is piled up in the feeding frame 3, the first power mechanism 101 drives the feeding frame 3 to move to the pre-pressing mechanism, and the material in the feeding frame 3 Fall into the pre-compression mold box 6 through the discharge port;

[0069] S2 pre-compression forming: the second power mechanism 102 drives the pre-compression module to descend, and the sixth power mechanism 106 drives the die head 7 to reciprocate up and down to press the loose material in the pre-compression mold box 6 into a curved block; the second power mechanism 102 then Drive the pre-pressing module to rise and reset; the third power mechanism 103 drives the curved block in the pre-pressing mold box 6 to rise into the through groove 9 of the fram...

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Abstract

The invention discloses a bionic flapping koji-making device and a koji-making method thereof. The bionic flapping koji-making device comprises a rack, a receiving hopper, a feeding frame, a first power mechanism, a pre-pressing mechanism and a flapping mechanism, wherein the receiving hopper is arranged on the rack; the feeding frame is arranged on the rack below the receiving hopper, and the first power mechanism is arranged on the rack on one side of the feeding frame and used for driving the feeding frame to reciprocate in a horizontal direction. The device and method replace a traditional manual method of koji making, reduce intensity of manual labor, improve efficiency of koji making, and have a high degree of automation. In addition, the flapping mechanism simulates a manual koji treading mode, the flapping mechanism can quickly flap the koji blocks to extract slurry on surfaces of the koji blocks, meanwhile, a problem that traditional manual koji treading force is inconsistent can be well solved, and production quality of the koji blocks is guaranteed. In addition, the produced koji blocks are tight outside and loose inside, subsequent fermentation of the koji blocks is facilitated, and wine brewing quality of the koji blocks is guaranteed.

Description

technical field [0001] The invention relates to the technical field of liquor brewing, in particular to a bionic koji-making device and a koji-making method thereof. Background technique [0002] Koji is a kind of raw material used to make wine, also known as block koji or brick koji. It uses barley, wheat, peas, etc. as raw materials. After crushing, adding water and kneading, it is pressed into koji grains. Various microorganisms grow on it. [0003] During the brewing process, after the grains are steamed, it is necessary to add koji medicine to the grains during the drying process to facilitate the subsequent fermentation of the grains. Current koji production methods include artificial koji and mechanized koji. Artificial koji making is to put the material into the mold first, and then press the koji medicine into a koji block by stepping on it manually with bare feet. Serum, the industry is called "lifting slurry", the slurry can play a role in sealing the koji, pre...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C12G3/02
CPCC12G3/02
Inventor 翁文坤李俊伟
Owner XIAMEN AEROSPACE SIERT ROBOT SYST CO LTD
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