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Laser material level instrument and using method thereof

A level meter and laser technology, applied in the field of laser object measuring instruments, can solve the problems of non-explosion-proof design, complex structure, low processing accuracy, etc., and achieves strong weak signal processing capability, good laser coherence, and improved assembly accuracy. Effect

Inactive Publication Date: 2021-12-21
南京海郅翰智能科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] 1. The existing laser level meter has low pressure bearing capacity, non-explosion-proof design cannot be used in dangerous explosion-proof occasions, the structure is complex, the processing is difficult, and complex and cumbersome procedures such as blanking, welding and fixing screw holes, finishing and polishing are required. Resulting in increased product costs and low processing accuracy;
[0004] 2. It cannot be used in many industries such as metallurgy, iron and steel gas cabinet piston monitoring, metallurgy, river, mining, pharmaceuticals, food processing, etc. The standard analog circuit current 4~20mA and the measured value of the laser level meter can output signals linearly, resulting in The signal acquisition terminal such as PLC or DCS cannot signal the real-time data measured by the laser;
[0005] 3. The existing technology is only aimed at the liquid level measurement of industrial reactors, the function is simple, and it cannot be applied to the piston monitoring of metallurgical steel gas tanks at the same time. In other industries such as metallurgy, rivers, mines, pharmaceuticals, and food processing, there is a lack of setting ranges and upper limits. , set lower limit, set offset, lack of set current offset, lack of set measurement interval, lack of safety distance

Method used

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  • Laser material level instrument and using method thereof
  • Laser material level instrument and using method thereof
  • Laser material level instrument and using method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0060] Embodiment one: if figure 1 , 2 , 3, 5, 6 and Figure 7 As shown, the laser level meter can be installed on the top of the gas cabinet, and the measuring laser is vertically irradiated on the floating plate reflector to measure the stroke of the piston in real time. In the wired mode, the results are transmitted to the controller, the PLC system of the main control room or the DCS system in real time. The fixing method of the gas cabinet and the inclined laser reflection plate of the piston is: the laser light receiving point is fixed with 4 adjustable screws, and the laser special reflection film Comes with the equipment, the four corners of the reflector have holes, the hole diameter is recommended to be between φ8mm~φ12mm, the reflector is installed horizontally and above the adjustable screw, the center point can be found by hanging the plumb method, the laser reflective film is self-adhesive, and it can be directly adhered after tearing off with metal reflector s...

Embodiment 2

[0061] Embodiment two: if figure 1 , 2 , 3, 5 and Figure 9, Four explosion-proof laser piston balance detectors installed diagonally at the leveling device on the top of the cabinet. In order to consider the large temperature difference between summer and winter, the deformation of the outer plate of the gas cabinet will cause measurement errors. In order to reduce the deformation error of the cabinet body in season, the laser piston balance detection The instrument equipment should be installed vertically in the southeast, northwest, southwest, and northeast directions. The shock-absorbing installation method of the special installation accessories of Haizhihan is used to prevent the vibration caused by the movement of the personnel cabinet top from causing the instrument measurement interference. In order to reduce the installation error, you can The deviation generated during installation can be corrected through the offset parameter ± offset data inside the instrument; ...

Embodiment 3

[0062] Embodiment three: as figure 1 , 2 , 3, 5 and Figure 8 , the installation position of the roller shutter gas cabinet is at the measurement position - the distance between the T baffle walkway and the side plate. Due to the short measurement distance, there is no need to install a reflector. The circular equipment channel in the cabinet is installed at every 60°. The installation method is: Horizontal installation, using special installation accessories to install without fire, real-time monitoring of the drift degree of the piston in the cabinet, through the real-time measurement of 6 points in the cabinet, it can accurately display the T baffle walking platform and side plate during the lifting operation of the piston For the distance drift data, the measurement results are transmitted to the controller, the PLC system or the DCS system in the master control room in real time through the 4-20mA current loop analog output or RS485 Modbus digital output, and the wired m...

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Abstract

The invention discloses a laser material level instrument and a using method thereof. The laser material level instrument comprises a shell, wherein the shell comprises an upper protective shell, a main body and a locking protruding block, the main body comprises an upper cover covering the top of the main body, a first transparent part is fixedly arranged at a top end in the upper cover, and a large pressing ring is installed at the position, at the bottom of the first transparent part, of the top of the main body; a rubber pad is arranged between the large pressing ring and the first transparent part, the structure of an existing product is designed to be integrally cast and formed, the original material is cast aluminum, a sliding part and a spring part are removed, unnecessary connecting parts are reduced, product assembling precision is improved, and after one-time mold opening cost is paid, production cost can be greatly reduced through structure later-period purchase; the structure is simple, an L-shaped stainless steel plate is adopted inside, machining is completed through a machining center, convenience is achieved, operation is easy, the semiconductor laser is fixed, no sliding block or spring exists, assembling efficiency and assembling precision are improved, and cost is reduced.

Description

technical field [0001] The invention belongs to the technical field of laser object measuring instruments, and in particular relates to a laser object level instrument and a using method thereof. Background technique [0002] Laser level meter is a new type of distance measuring equipment with high precision, fast response, large range, non-contact measurement and other advantages. The frequency is more than ten times that of ordinary measuring instruments. *DO signal output function, suitable for metallurgical steel gas tank piston monitoring, medicine, food, reservoirs, ship locks, rivers, urban water and other liquid level and level process monitoring occasions, and its large range model is suitable for granaries, mines, petrochemicals and other industrial occasions. [0003] 1. The existing laser level meter has low pressure bearing capacity, non-explosion-proof design cannot be used in dangerous explosion-proof occasions, the structure is complex, the processing is dif...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G01F23/292G01S7/484G01S7/4911G01S17/06
CPCG01F23/292G01S17/06G01S7/484G01S7/4911
Inventor 易志鹏
Owner 南京海郅翰智能科技有限公司