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Health assessment method for diesel engine main bearing

A technology of health assessment and main bearing, which is applied in the field of health assessment of main bearings of diesel engines, can solve problems such as the severity of faults, the specific state of main bearings and other details, rough main bearings, etc., to meet the requirements of real-time calculation, calculation The effect of small amount, improving efficiency and accuracy

Pending Publication Date: 2022-02-18
JIANGSU UNIV OF SCI & TECH
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Problems solved by technology

Existing fault diagnosis of diesel engine main bearings is restricted by variable working conditions and strong noise and high vibration working environments. On the premise of balancing calculation efficiency and result accuracy, only relatively rough main fault types of main bearings can be obtained. For The determination of the detailed status of the severity of the fault, the specific state of the main bearing under different fault types, etc. has not yet been resolved

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  • Health assessment method for diesel engine main bearing
  • Health assessment method for diesel engine main bearing
  • Health assessment method for diesel engine main bearing

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Embodiment Construction

[0050] The technical solutions of the present invention will be further described below in conjunction with the accompanying drawings and embodiments.

[0051] Based on the bearing database of Case Western Reserve University, the present invention takes the vibration signal of the driving end as an example to describe in detail the specific implementation of fault diagnosis and health assessment. In this example, different fault locations of bearings are used to represent different fault types of bearings, and the damage size is used to represent the health status of the bearing.

[0052] Bearing fault types specifically include inner ring fault, outer ring fault, ball fault and normal state. Taking the same inner ring fault as an example, the damage sizes are 0, 0.007 and 0.021mm respectively. In the process of collecting the above vibration signals, the motor speed is 1797rpm, and the sampling frequency is 12kHz.

[0053] The health assessment method of diesel engine main ...

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Abstract

The invention discloses a health assessment method for a diesel engine main bearing, and the method comprises the steps of collecting vibration signals of the main bearing under different faults, and obtaining a visual phase trajectory diagram through phase-space reconstruction and main vector projection; building a deep convolutional neural network model; labeling various fault phase trajectory diagrams, creating a training set, and inputting the training set into the model for learning; when the cross entropy loss function is minimum, stopping iteration, and storing the diagnosis model; on the other hand, collecting vibration signals of various fault main bearings in different health states, calculating and counting the maximum Lyapunov exponent mean value, and using the maximum Lyapunov exponent mean value as a health assessment standard. During evaluation, health evaluation is carried out according to a corresponding health evaluation standard on the basis of a principle of proximity aiming at the fault type. According to the invention, on-line comprehensive monitoring of the service state of the main bearing can be realized, the maintenance mode of the main bearing can be promoted from regular replacement to condition-based maintenance, and the economic benefit can be obviously improved.

Description

technical field [0001] The invention relates to a fault diagnosis method of a diesel engine, in particular to a health assessment method of a main bearing of a diesel engine. Background technique [0002] The main bearing of a diesel engine is subjected to alternating loads during operation, resulting in uneven oil film distribution, and a thin oil film can easily induce bearing failure. Abnormal main bearing failure will seriously reduce the efficiency of the diesel engine, increase fuel consumption, and threaten the reliable service of the diesel engine. Therefore, it is particularly important to carry out fault diagnosis and health assessment on the main bearing. This will help promote condition-based maintenance of main bearings, strengthen maintenance decision-making assistance, and significantly improve economic benefits. [0003] The main bearing of a diesel engine is a rotating machine, and it will generate highly nonlinear and non-stationary state signals during o...

Claims

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Application Information

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IPC IPC(8): G01M13/045G06F17/16G06F30/27G06N3/08
CPCG01M13/045G06F17/16G06F30/27G06N3/08
Inventor 周元凯赵欢左雪
Owner JIANGSU UNIV OF SCI & TECH
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