Unlock instant, AI-driven research and patent intelligence for your innovation.

Non-oriented silicon steel thin strip for super-efficient variable-frequency air conditioner compressor and manufacturing method of non-oriented silicon steel thin strip

A frequency conversion air conditioner and oriented silicon steel technology, applied in the field of non-oriented silicon steel, can solve the problems of difficulty in meeting the requirements of ultra-efficient air conditioner compressors, inability to meet the high magnetic inductance of high efficiency inverter air conditioners, and unfavorable cold-rolled forward running, etc., so as to improve the magnetic properties of products. , high yield ratio, the effect of reducing the impact

Active Publication Date: 2022-03-22
MAANSHAN IRON & STEEL CO LTD
View PDF10 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] After searching, there are existing patent publications on non-oriented silicon steel, such as Chinese Patent Publication No. CN1043283452A, which proposes a non-oriented silicon steel for frequency conversion and high-efficiency compressors, wherein the main alloy chemical composition of silicon steel: Si content 3.1-3.4%, Mn content 0.03- 0.1%, Als content ≤ 0.01%, Sn: 0.04-0.06%. This invention mainly reduces the iron loss by improving the control of the alloy composition Si content, but this method has a high Si content, which is not conducive to cold rolling. And the product has a low magnetic induction, B5000 is only 1.70T, which is difficult to meet the requirements of ultra-efficient air conditioner compressors
[0006] Another example is the Chinese Patent Publication No. CN104480383B, which proposes a production method of high magnetic induction non-oriented silicon steel for high-efficiency motors with a thickness of 0.35mm. ,, the invention combines normalization, continuous annealing and stress relief annealing with low alloy elements to obtain non-oriented silicon steel. Although the magnetic induction B50 can reach 1.78T, the iron loss of the product is relatively high, and the P1.5 / 50 can reach 3.0W / Kg, satisfactorily meeting the requirements of low iron loss of silicon steel for long-term operation of inverter air conditioners
[0007] Another example is the Chinese Patent Publication No. CN111304518A, which proposes a non-oriented electrical steel for inverter air conditioners and its manufacturing method. The content is 0.01-0.1%. Although the non-oriented silicon steel obtained by this invention has thin thickness and low iron loss, and the P1.5 / 50 is controlled within 2.15W / Kg, the magnetic induction is very low, and the B50 is only 1.65T, which cannot meet the requirements of high-efficiency frequency conversion. High magnetic induction requirements for air conditioners.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Non-oriented silicon steel thin strip for super-efficient variable-frequency air conditioner compressor and manufacturing method of non-oriented silicon steel thin strip
  • Non-oriented silicon steel thin strip for super-efficient variable-frequency air conditioner compressor and manufacturing method of non-oriented silicon steel thin strip
  • Non-oriented silicon steel thin strip for super-efficient variable-frequency air conditioner compressor and manufacturing method of non-oriented silicon steel thin strip

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0045] A non-oriented silicon steel thin strip for an ultra-high-efficiency frequency conversion air-conditioning compressor in this implementation includes the following components in weight percentage: C: 0.003%, Si: 2.2%, Mn: 0.18%, Als: 0.55%, Sn: 0.10% , S: 0.003%, P: 0.02%, N: 0.002%, Ti: 0.003%, B: 0.002%, Ca: 0.004%, the rest is Fe and unavoidable impurities, and the Mn / S ratio is controlled at 20-60 Within the range, the B / N ratio is controlled within the range of 0.7 to 1.5, and the ratio of Ca / S is ≥1. Specifically, in this embodiment, the ratio of Mn / S is 60, the ratio of B / N is 1, and the ratio of Ca / S The ratio is 1.33. Since the Mn element can strengthen the favorable texture components and weaken the unfavorable texture components, it can further improve the magnetic properties of the product, and Mn and S elements form MnS, which can reduce the solid-solution S when the slab is heated, and the performance is better. Inhibit the hot embrittlement phenomenon in...

Embodiment 2

[0058] A non-oriented silicon steel thin strip for an ultra-high-efficiency frequency conversion air-conditioning compressor in this embodiment, its production process is basically the same as in Example 1, the difference is that it includes the following components in weight percentage: C: 0.00:2%, Si: 2.3%, Mn: 0.15%, Als: 0.55%, Sn: 0.11%, S: 0.001%, P: 0.02%, B: 0.003%, Ca: 0.003%, N: 0.002%, Ti: 0.003%, The rest is Fe and unavoidable impurities, of which the ratio of Mn / S is 50, the ratio of B / N is 1.5, and the ratio of Ca / S is 3.

[0059] A method of manufacturing a non-oriented silicon steel thin strip for an ultra-high-efficiency frequency conversion air-conditioning compressor in this embodiment includes casting the above-mentioned molten steel into a slab with a thickness of 230 mm, the temperature of the heating furnace is 1100° C., and the heating and holding time is 240 minutes.

[0060] The above-mentioned slab is rough-rolled to a thickness of 33mm, and finished...

Embodiment 3

[0064] A non-oriented silicon steel thin strip for an ultra-high-efficiency inverter air-conditioning compressor in this embodiment has a production process basically the same as that in Embodiment 1, except that it includes the following components in weight percentage: C: 0.003%, Si: 2.20%, Mn: 0.16%, Als: 0.25%, Sn: 0.01%, S: 0.003%, P: 0.02%, B: 0.004%, Ca: 0.004%, N: 0.003%, Ti: 0.001%, and the rest are Fe and unavoidable impurities, wherein the ratio of Mn / S is 53.33, the ratio of B / N is 1.33, and the ratio of Ca / S is 1.33.

[0065] A method for manufacturing a non-oriented silicon steel thin strip for an ultra-high-efficiency frequency conversion air-conditioning compressor in this embodiment, the molten steel with the above components is cast into a slab with a thickness of 220mm, and the temperature of the first preheating section in the heating furnace is 950°C. The temperature of the second preheating section is 1000°C, the temperature of the third soaking section i...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
Thicknessaaaaaaaaaa
Tensile strengthaaaaaaaaaa
Magnetic senseaaaaaaaaaa
Login to View More

Abstract

The invention discloses a non-oriented silicon steel thin strip for an ultra-efficient variable frequency air conditioner compressor and a manufacturing method of the non-oriented silicon steel thin strip, and belongs to the technical field of non-oriented silicon steel. The steel comprises the following components in percentage by weight: less than or equal to 0.003% of C, 2.0%-2.5% of Si, 0.15%-0.5% of Mn, 0.3%-0.7% of Als, 0.05%-0.11% of Sn, less than or equal to 0.003% of S, less than or equal to 0.03% of P, 0.002%-0.004% of B, 0.003%-0.005% of Ca, less than or equal to 0.003% of N, less than or equal to 0.003% of Ti and the balance of Fe and inevitable impurities, the ratio of Mn to S is controlled within 20-60, the ratio of B to N is controlled within 0.7-1.5, and the ratio of Ca to S is more than or equal to 1. In order to solve the problems existing in the prior art, alloy elements and segregation elements are added, heat treatment processes such as continuous casting, hot rolling, normalizing and continuous annealing are matched, and an excellent cold-rolled plate shape control technology is adopted, so that an efficient non-oriented silicon steel product with the thickness of 0.30-0.35 mm and the thin specification is obtained, and the high-performance non-oriented silicon steel has excellent magnetic performance and mechanical performance with the high yield ratio; and the high-standard requirements of high-efficiency variable-frequency air conditioner compressor motor magnetic performance and joint type stator high-speed blanking on mechanical performance and plate shape are met.

Description

technical field [0001] The invention belongs to the technical field of non-oriented silicon steel, and more specifically relates to a non-oriented silicon steel thin strip for an ultra-high-efficiency inverter air-conditioning compressor and a manufacturing method thereof. Background technique [0002] Non-oriented silicon steel is mainly used to produce iron cores for various rotating electrical machines. With the development of high-efficiency energy-saving and green production in the global manufacturing industry, as well as the development of the compressor field, high-efficiency energy-saving has become a consensus in the development of the motor industry. The requirements for miniaturization, miniaturization, and high performance are becoming more and more stringent. Some countries have successively formulated energy efficiency standards and energy efficiency labeling systems for electric motors, and clearly put forward the implementation methods and implementation scop...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): C22C38/02C22C38/04C22C38/06C22C38/14C21D1/26C21D1/74C21D6/00C21D8/12C22C33/04
CPCC22C38/004C22C38/02C22C38/04C22C38/06C22C38/008C22C38/002C22C38/14C22C33/04C21D1/26C21D6/005C21D6/008C21D8/1216C21D8/1244C21D1/74
Inventor 祁旋裴英豪施立发占云高夏雪兰杜军刘青松程国庆
Owner MAANSHAN IRON & STEEL CO LTD