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Improved powders for additive manufacturing

A technology of powder and composition, which is applied in the field of preparing the composition of the present invention, and can solve problems such as loss of stability and insufficient combination

Pending Publication Date: 2022-06-24
ARKEMA FRANCE SA +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

But if one or more layers are not bonded sufficiently due to insufficient melting properties of the polymer, the 3D article tends to delaminate and lose stability

Method used

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  • Improved powders for additive manufacturing
  • Improved powders for additive manufacturing
  • Improved powders for additive manufacturing

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0182] Ortho-dichlorobenzene (1600 g) and 1,4-(phenoxybenzoyl)benzene (EKKE) (65 g) were placed in a 2 L reactor while stirring under a stream of dry nitrogen. The following acid chlorides were added: terephthaloyl chloride (5.4g), isophthaloyl chloride (22.2g) and benzoyl chloride (0.38g). The reactor was cooled to -5°C. Add AlCl 3 (115 g) while maintaining the temperature in the reactor below 5°C. After the homogenization period (approximately 10 minutes), the reactor temperature was increased at a rate of 5°C per minute to 90°C (during which the polymerization started). The reactor was held at 90°C for 30 minutes and then cooled to 30°C. 400 g of acidic water (3% HCl) was added slowly so that the temperature in the reactor did not exceed 90°C. The reactor was stirred for 2 hours and then cooled to 30°C.

[0183] The reaction medium is removed from the reactor and filtration / purification steps are carried out according to the person skilled in the art. Afterwards, the ...

Embodiment 2

[0185] The PEKK polymer flakes from Example 1 were appropriately ground and air classified to a fine powder. The data for the powders are shown in Table A.

[0186] Table A

[0187]

Embodiment 3

[0189] Polyetherketoneketone (PEKK) was prepared as in Example 1 and Example 2.

[0190] The powders were mixed according to Table 1 in a Henschel FML type mixer. The mass of the powder is hereinafter referred to as m. Stage 1 involves the heating stage, ie the stage until the mixture (powder) in the mixer reaches the maximum temperature Tmax. Tmax corresponds to the treatment temperature T B . The speed of the mixer in stage 1 is called D 1 . The duration of phase 1 is called t 1 . Phase 2 is the holding phase, ie the phase in which the temperature reached is maintained. The speed of the mixer in stage 2 is called D 2 . The duration of phase 2 is called t 2 .

[0191] The names m, Tmax, D are also used in the following examples 1 , D 2 , t 1 , t 2 .

[0192] The obtained bulk density S, BET surface, fraction (by volume percent) of powder particles with a particle size of 10 μm (“%<10 μm”) and the quantiles d10, d50 and d90 of the particle size distribution are...

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Abstract

The present invention relates to a composition comprising at least one polymer wherein the polymer is in the form of a powder and wherein the polymer comprises at least one thermoplastic polymer, and to a method of manufacture and use thereof. Wherein the thermoplastic polymer is selected from at least one polyaryletherketone and / or a copolymer thereof and / or a block copolymer thereof and / or a polymer blend thereof, and wherein the composition has a melt volume rate (MVR) of at least 5 cm3 / 10 min. The invention also relates to a method for producing a building element and to a building element therefor.

Description

technical field [0001] The present invention relates to a composition comprising at least one thermoplastic polymer, wherein the composition exhibits a specific melt volume rate to allow for an optimized additive manufacturing process. Furthermore, the present application relates to a method for preparing the composition of the present invention and a device comprising the composition of the present invention and the use of the composition of the present invention. Background technique [0002] Devices based on powder building materials and additive manufacturing methods for the industrial production of prototypes allow the manufacture of plastic granules and are becoming increasingly important. By using the fabrication method, the layers are selectively melted and solidified to fabricate the desired structure by applying the adhesive and / or adhesive, respectively. The method is also known as "additive manufacturing", "digital construction" or "three-dimensional (3D) printi...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B29C64/153B33Y10/00B33Y70/00C08G65/40C08L71/00C08L71/12B29B13/02C08J5/12C08J3/12
CPCB29C64/153B33Y70/00B29B13/021C08L71/00C08G65/40C08L71/12B29B13/02C08G65/4012B29B13/10B33Y10/00C08J3/12C08J2371/00C08J2371/12C08L101/00B29C64/314B33Y40/10B29K2071/00C08G65/4018C09D5/031C09D171/00
Inventor B·布鲁尔N·德克埃默尔D·弗勒利希V·格里茨S·图茨柯基A·普菲斯特
Owner ARKEMA FRANCE SA