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Aluminum alloy electrolytic chemical milling method

A technology for aluminum alloys and inert alloys, which is applied in the fields of aluminum alloy processing and electrolytic milling of aluminum alloys. It can solve the problems of difficult control of aluminum alloy milling speed, low alkali concentration, and high surface roughness. The processing method is simple and easy, Reduction of environmental pollution and high surface quality

Pending Publication Date: 2022-06-28
CENT SOUTH UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0003] Aiming at the problems existing in the prior art, the object of the present invention is to provide an aluminum alloy electrolytic milling method, which uses a special chemical milling fluid and can be used as an electrolyte at the same time, so that the electrolytic process and the chemical milling process are carried out simultaneously, effectively It solves the problems of difficult control of aluminum alloy milling rate and high surface roughness. Compared with ordinary chemical milling process, it has the advantages of low processing temperature, low alkali concentration, simple operation and low cost.

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  • Aluminum alloy electrolytic chemical milling method
  • Aluminum alloy electrolytic chemical milling method

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Experimental program
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Effect test

Embodiment 1

[0031] The first step is to select 0.8mm thick 2024-T3 aluminum alloy and cut it into 40mm×40mm×0.6mm small samples to prepare 3 pieces;

[0032] The second step, alkaline washing and photochemical treatment, fix the 2024 alloy on the hanger, select 40% NaOH alkaline washing solution for 5 minutes, the alkaline washing temperature is room temperature, and the solution stirring speed is about 120rpm;

[0033] The third step, photochemical treatment, the photochemical solution is 30% HNO 3 Solution, the solution temperature is room temperature, the corrosion time is 2min, and the solution stirring speed is about 120rpm;

[0034] The fourth step, rinse with running cold water for 1min;

[0035] The fifth step, drying, dry with 60 ℃ hot air.

[0036] Chemical milling:

[0037] The first step is to apply a protective layer. The selection of protective glue is based on national standards. It can neither have harmful effects on the workpiece, but also can protect it from corrosion b...

Embodiment 2

[0049] The first step is to select 1.2mm thick 2024-T3 aluminum alloy and use wire to cut into 40mm×40mm×1.2mm small samples to prepare 3 pieces;

[0050] The second step, alkaline washing and photochemical treatment, fix the 2024 alloy on the hanger, select 40% NaOH alkaline washing solution for 5 minutes, the alkaline washing temperature is room temperature, and the solution stirring speed is about 120rpm;

[0051] The third step, photochemical treatment, the photochemical solution is 30% HNO 3 Solution, the solution temperature is room temperature, the corrosion time is 2min, and the solution stirring speed is about 120rpm. Attention should be paid to avoid the contact between the workpieces and the formation of air pockets during corrosion, which will eventually lead to uneven corrosion;

[0052] The fourth step, rinse with running cold water for 1min;

[0053] The fifth step, drying, dry with 60 ℃ hot air.

[0054] Chemical milling:

[0055] The first step is to apply ...

Embodiment 3

[0067] The first step is to select 1.8mm thick 2024-T3 aluminum alloy and cut it into 40mm×40mm×1.8mm small samples to prepare 3 pieces;

[0068] The second step, alkaline washing and photochemical treatment, fix the 2024 alloy on the hanger, select 40% NaOH alkaline washing solution for 5 minutes, the alkaline washing temperature is room temperature, and the solution stirring speed is about 120rpm;

[0069] The third step, photochemical treatment, the photochemical solution is 30% HNO 3 Solution, the solution temperature is room temperature, the corrosion time is 2min, and the solution stirring speed is about 120rpm. Pay attention to avoid the contact between the workpieces and the formation of air pockets during corrosion, which will eventually lead to uneven corrosion;

[0070] The fourth step, rinse with running cold water for 1min;

[0071] The fifth step, drying, dry with 60 ℃ hot air.

[0072] Chemical milling:

[0073] The first step is to apply a protective layer. ...

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Abstract

The invention discloses an aluminum alloy electrolytic chemical milling method which is characterized in that aluminum alloy subjected to surface pretreatment is used as a positive electrode, inert alloy is used as a negative electrode, a solution containing caustic alkali, sodium sulfide, TEA and aluminum salt is used as electrolytic chemical milling liquid, and electrolytic chemical milling integrated treatment is carried out. According to the method, electrolysis and chemical milling integrated synergistic effect is utilized, and the size needed by the workpiece is rapidly and accurately achieved. By means of the method, the problem that the roughness of the 2024-T3 aluminum alloy is high after chemical milling can be effectively solved, the chemical milling temperature can be reduced, the alkali concentration of chemical milling liquid is reduced, gas generated by reaction overflows from the surface of inert alloy, cost is reduced, production efficiency is improved, and environmental pollution is reduced; and the aluminum alloy material treated through the method is high in surface quality and good in size precision, and the quality requirement of the aircraft skin on the material is met.

Description

technical field [0001] The invention relates to an aluminum alloy processing method, in particular to an aluminum alloy electrolytic milling method, and belongs to the technical field of aluminum alloy surface treatment. Background technique [0002] Chemical milling is a special processing technology, which is to obtain a dimensional accuracy by exposing the parts of metal materials to be processed in chemical corrosive liquid (the corrosive liquid commonly used for aluminum alloys is a strong alkaline solution) for chemical milling. higher processing methods. Thin-plate 2024-T3 aluminum alloy is a commonly used alloy material in aircraft skins, and chemical milling has become a common and reliable method for machining aircraft skins. However, the traditional chemical milling process greatly changes the size and surface roughness of the parts, and the surface roughness also has a great influence on the fatigue properties of alloy materials. In addition, the reaction betwe...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23H5/06
CPCB23H5/06
Inventor 罗兵辉邓攀莫文锋欧阳祚琼
Owner CENT SOUTH UNIV