Special-shaped blank surface quality control method, system and device

A technology of surface quality and control methods, applied in neural learning methods, biological neural network models, image analysis, etc., can solve the problems of lack of control measures for defects, lack of physical size measurement of special-shaped blanks, etc., to achieve physical size measurement and surface defects. The effect of detection

Pending Publication Date: 2022-06-28
SHANDONG IRON & STEEL CO LTD
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  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

But on the other hand, the technical means disclosed in the prior art are limited to the detection of surface defects of special-shaped blanks, and there is no corresponding control measure for the detected defects, and at the same time, there is no physical dimension measurement of special-shaped blanks.

Method used

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  • Special-shaped blank surface quality control method, system and device
  • Special-shaped blank surface quality control method, system and device
  • Special-shaped blank surface quality control method, system and device

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Embodiment 1

[0040]Embodiment 1 of the present invention proposes a method for controlling the surface quality of a special-shaped blank, which is based on the fusion of dual-channel image line structured light and a deep learning algorithm, and simultaneously realizes the physical size measurement and surface defect detection of the special-shaped blank.

[0041] like figure 1 It is a flow chart of a method for controlling the surface quality of a special-shaped blank in Embodiment 1 of the present invention;

[0042] Acquiring a first image for measuring the surface size of the special-shaped blank and acquiring a second image for detecting the surface defect of the shaped blank; in the present invention, the infrared and near-infrared channels in the imaging module are used for collecting the surface size of the shaped blank. The first image of ; the second image for surface defect detection of the special-shaped blank is collected through the blue light channel in the imaging module. ...

Embodiment 2

[0059] A method for controlling the surface quality of a special-shaped blank proposed based on Embodiment 1 of the present invention. Embodiment 2 of the present invention also proposes a special-shaped blank surface quality control system, such as image 3 It is a schematic diagram of a special-shaped blank surface quality control system according to Embodiment 2 of the present invention; the system includes an acquisition module, an extraction module and a filter module;

[0060] The acquisition module is used for acquiring a first image for measuring the surface size of the profiled blank and acquiring a second image for detecting the surface defect of the profiled blank;

[0061] The extraction module extracts the common features in the second image through the shared convolutional network, and then uses the image including the common features as the input of the first grouped convolutional network, sets the convolutional layer according to the number of defect categories...

Embodiment 3

[0077] A method for controlling the surface quality of a special-shaped blank proposed based on Embodiment 1 of the present invention. Embodiment 3 of the present invention also proposes a profiled blank surface quality control device, such as Figure 4 It is a schematic diagram of the connection of a special-shaped blank surface quality control device in Embodiment 3 of the present invention, and the device includes an imaging module and a host computer;

[0078] The imaging module is connected to the first input port of the upper computer, and the encoder is connected to the second input port of the upper computer; the output port of the upper computer is connected to the input port of the coding and marking machine, and the output port of the coding and marking machine is connected to Grinding machine.

[0079] The imaging module collects the first image for measuring the surface size of the special-shaped blank through infrared and near-infrared channels, and collects the...

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Abstract

The invention provides a method, a system and a device for controlling the surface quality of a special-shaped blank. The method comprises the following steps: acquiring a first image for measuring the surface size of the special-shaped blank and a second image for detecting the surface defect of the special-shaped blank; common features in the second images are extracted through a shared convolutional network, then the images including the common features serve as input of a first grouped convolutional network, convolutional layers are set according to the number of defect categories, and defect feature graph groups of the corresponding categories are extracted; and finally, inputting the first image into a second grouped convolutional network, and classifying the output defect feature graph group by adopting the grouped convolutional network to obtain defect type information contained in the second image. And finally obtaining a surface quality detection result of the special-shaped blank. Based on the method, the invention further provides a special-shaped blank surface quality control system and device. According to the invention, the fusion of the line structured light and the deep learning algorithm based on the dual-channel image is realized, and the physical dimension measurement and surface defect detection of the special-shaped blank are realized at the same time.

Description

technical field [0001] The invention belongs to the technical field of profiled blank quality detection, and in particular relates to a profiled blank surface quality control method, system and device. Background technique [0002] With the rapid development of the economy and the deepening of supply-side reforms, the demand for high-quality steel in various fields such as automobiles and real estate is increasing. Profiled blank is an economical section and high-efficiency profile with optimized cross-sectional area distribution and reasonable strength-to-weight ratio. It is widely used in high-rise buildings, offshore platforms, power equipment and other fields. In the production process of special-shaped blanks, various defects will inevitably occur, and the physical size measurement of special-shaped blanks is also indispensable. The physical dimension measurement and surface quality inspection and control of blanks are becoming more and more important. [0003] Due to...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G06T7/00G06N3/04G06N3/08
CPCG06T7/0002G06N3/08G06T2207/10004G06T2207/20081G06T2207/20084G06T2207/30168G06N3/045
Inventor 张学民周平李长新王成镇徐科周东东王键宁伟
Owner SHANDONG IRON & STEEL CO LTD
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