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Conductive yarn, preparation method thereof and antistatic fabric

A conductive yarn, antistatic technology, applied in the direction of yarn, textiles, papermaking, knitting, etc., can solve the problems of index fluctuation, high dosage, high price, etc., achieve high performance antistatic, ensure effective contact, and ensure stability Effect

Pending Publication Date: 2022-07-05
YANTAI TAYHO ADVANCED MATERIALS CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003]The existing anti-static clothing mainly adopts two methods to achieve anti-static performance. One is to weave fabrics from yarn mixed with conductive fibers. To a certain extent, the antistatic performance of the fabric is improved, but the point-to-point resistance in the fabric made by this method cannot meet the requirements of the antistatic clothing standard; the second is to embed conductive silk to form the fabric, but this method also has certain limitations. It can only reach level B of point-to-point resistance, and if a metal conductive medium is used, it is easy to generate sparks, and the index cannot meet the standard requirements
At the same time, due to the high price of conductive fibers or static dissipative materials, in order to achieve an effective antistatic effect in the prior art, the addition of conductive fibers or static dissipative materials is relatively high, resulting in increased costs, and the spinning process is more cumbersome.
At the same time, in the second method, due to factors such as processing technology and unstable test contact, the index fluctuates greatly. It is necessary to increase the content of conductive filaments to barely meet the standard requirements, further exacerbating the cost of the fabric and the difficulty of processing.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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  • Conductive yarn, preparation method thereof and antistatic fabric
  • Conductive yarn, preparation method thereof and antistatic fabric
  • Conductive yarn, preparation method thereof and antistatic fabric

Examples

Experimental program
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Effect test

Embodiment 1

[0039] like figure 1 , 2 As shown, a conductive yarn includes a first conductive fiber 1 and a conductive core wire; the conductive core wire includes a second conductive fiber 2 and a non-conductive fiber 3; the first conductive fiber 1 and the second conductive fiber 2 both contain Polyester-based, nylon-based or acrylic-based conductive fibers for conductive media.

[0040] The first conductive fiber 1 is wound on the outer layer of the core wire; inside the conductive core wire, the second conductive fiber 2 and the non-conductive fiber 3 are distributed in parallel along the axial direction of the conductive core wire; such as image 3 As shown, on the radial section of the conductive core wire, the second conductive fibers 2 and the non-conductive fibers 3 are evenly distributed. The second conductive fibers 2 account for 0.5% to 10% of the mass of the conductive core wire. One end of the second conductive fiber 2 on the outside of the conductive core wire is fixed in...

Embodiment 2

[0046] A conductive yarn, in which meta-aramid fiber is used as the basic fiber, the monofilament fineness is 1.5D, and the polyester-based black conductive fiber is used as the second conductive fiber 2, the fiber length is 5cm, and the monofilament fineness is 3D , using nylon-based conductive filament as the first conductive fiber 1 .

[0047] The polyester-based black conductive fiber and the meta-aramid fiber are mixed in the ring spinning process through the processes of mixing - catching - cotton blending - carding - drawing - roving - spinning - winding - plying - double twisting and other processes to make a conductive core Then, the first conductive fiber is helically wound on the surface layer of the conductive core wire with a certain twist direction and twist through a coating device to form a conductive yarn. Among them, the mass fraction of meta-aramid fibers is 97.5%, the mass fraction of polyester-based black conductive fibers is 2%, and the mass fraction of n...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Abstract

The invention discloses a conductive yarn, a preparation method thereof and an antistatic fabric. The preparation method comprises the following steps: twisting second conductive fibers and non-conductive fibers to form a conductive core yarn; one part of the second conductive fiber positioned on the outer side of the conductive core wire is positioned in the conductive core wire, and the other part of the second conductive fiber extends out of the conductive core wire and forms conductive hairiness; winding the first conductive fiber on the outer side of the conductive core wire to prepare a conductive yarn; wherein the length of the first conductive fiber is greater than that of the second conductive fiber. The preparation method of the conductive yarn is simple, a composite structure of short fibers and long fibers is adopted, meanwhile, conductive hairiness is formed on the outer side of the conductive core yarn, the structure gives consideration to a continuous path of a long path of charges on the yarn, effective contact between a conductive medium and a test electrode is ensured, and the test accuracy is improved. Therefore, the stability of point-to-point testing and the rapid transmission of charges are ensured, and the high-performance antistatic requirement is met.

Description

technical field [0001] The invention belongs to the field of functional yarn and fabric manufacturing, and relates to a conductive yarn, a preparation method thereof, and an antistatic fabric. Background technique [0002] Deflagration accidents caused by static sparks in flammable and explosive places are not uncommon, and with the relevant standards and requirements for personal protective equipment in flammable and explosive places, the relevant standards and requirements for personal protective equipment in flammable and explosive places are gradually being improved and optimized. Testing requirements are also improving. Anti-static clothing that meets relevant national testing standards must be worn to avoid deflagration accidents caused by static electricity. Related industries have also been greatly developed. The indicators of domestic anti-static clothing fabrics must meet the relevant requirements of GB 12014-2009 "anti-static clothing". [0003] Existing anti-sta...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D02G3/04D02G3/36D02G3/38D02G3/44D03D15/283D03D15/47D03D15/533D04B1/16D04B21/00
CPCD02G3/045D02G3/36D02G3/38D02G3/441D03D15/283D03D15/47D03D15/533D04B1/16D04B21/00D10B2331/04D10B2331/021D10B2331/02D10B2321/10D10B2401/16D10B2501/04
Inventor 周绪波毕景中赵军
Owner YANTAI TAYHO ADVANCED MATERIALS CO LTD
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