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Grain boundary diffusion multiphase structure alloy, preparation method thereof and method for preparing high-performance neodymium-iron-boron magnet

A multiphase structure and grain boundary diffusion technology, which is applied to the preparation of high-performance NdFeB magnets by grain boundary diffusion multiphase structure alloys, grain boundary diffusion multiphase structure alloys and their preparation, and the preparation of NdFeB magnets. Stacking characteristics hinder efficient utilization, limit the application market of diffused magnets, and limit the distance for heavy rare earth elements to diffuse.

Pending Publication Date: 2022-08-09
NINGBO INST OF MATERIALS TECH & ENG CHINESE ACADEMY OF SCI
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  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

However, as far as the current grain boundary diffusion technology is concerned, there are problems that need to be solved urgently: on the one hand, the diffusion distance of heavy rare earth elements inside the magnet is very limited, and if the problem of too small diffusion distance of heavy rare earth elements cannot be solved, it will greatly limit The scope of application of this technology, whether the heavy rare earth can penetrate from the surface of the magnet into the interior, how far it can penetrate, and how well the penetration effect can directly determine the practicality of the technology; The formed heavy rare earth magnetically hardened shell is too thick (backscattering observations are usually close to the micron level), and the theoretically calculated magnetic hardened shell of 14 nanometers on the surface has been saturated, and the accumulation characteristics of heavy rare earth on the surface of the magnet hinder its further efficient use. ; At the same time, it often happens that the designed diffusion source is incompatible with the composition formula of the magnet matrix, and the consistency and stability of the diffusion effect are poor, which limits the application market of the diffusion magnet

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  • Grain boundary diffusion multiphase structure alloy, preparation method thereof and method for preparing high-performance neodymium-iron-boron magnet
  • Grain boundary diffusion multiphase structure alloy, preparation method thereof and method for preparing high-performance neodymium-iron-boron magnet
  • Grain boundary diffusion multiphase structure alloy, preparation method thereof and method for preparing high-performance neodymium-iron-boron magnet

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preparation example Construction

[0075] The invention provides a preparation method of a multiphase structure alloy, comprising the following steps:

[0076] 1) After smelting the multiphase structure alloy raw material, an alloy ingot is obtained;

[0077] 2) After the alloy ingot obtained in the above steps is subjected to multi-stage annealing treatment, a multiphase structure alloy is obtained.

[0078] In the present invention, the alloy ingot is obtained by first smelting the multiphase structure alloy raw material.

[0079] In the present invention, the alloy ingot obtained in the above steps is subjected to multi-stage annealing treatment to obtain a multi-phase structure alloy.

[0080] In the present invention, the vacuum degree of the multi-stage annealing treatment is preferably 10 -2 Pa~10 -3 Pa, more preferably 8*10 - 3 Pa~2*10 -3 Pa, more preferably 6*10 -3 Pa~3*10 -3 Pa.

[0081] In the present invention, the total temperature range of the multi-stage annealing treatment is preferably...

Embodiment 1

[0134] A method for preparing a high-performance NdFeB magnet by grain boundary diffusion multiphase structure alloy, which specifically includes:

[0135] The alloy diffusion source has the following chemical formula: Pr 30 Tb 25 Fe 15 Al 15 Ga 10 Zr 5 (atomic percentage), the alloy ingot is obtained by repeated melting in an arc melting furnace, and then the alloy ingot is subjected to a vacuum degree of not more than 10 -3 Under the condition of Pa for a long time, multi-stage annealing is carried out to obtain the alloy diffusion source of multi-phase structure with uniform chemical composition. The DSC curve is as follows: image 3 shown.

[0136] image 3 It is the DCS curve of the alloy diffusion source of the multi-component multiphase structure prepared in Example 1 of the present invention.

[0137] A commercial N55 sintered NdFeB magnet was machined into a cylinder with a height of 5mm and a diameter of 7mm, and the surface was cleaned and dried, which was m...

Embodiment 2

[0143] A method for preparing a high-performance NdFeB magnet with a grain boundary diffusion multiphase structure alloy, specifically comprising:

[0144] The chemical formula of the alloy diffusion source is: Nd 30 Tb 25 Fe 15 Co 10 Ga 15 Ti 5 (atomic percentage), the alloy ingot is obtained by repeated melting in an arc melting furnace, and then the alloy ingot is subjected to a vacuum degree of not more than 10 -3 Multi-stage annealing is carried out for a long time under the condition of Pa, and the alloy diffusion source of multi-phase and multi-phase structure with uniform chemical composition is obtained.

[0145] Commercial N55 sintered NdFeB magnets were machined into cylinders with a height of 5 mm and a diameter of 7 mm, and the surfaces were cleaned and dried. Then, the alloy diffusion source is made into a thin sheet, and the upper and lower surfaces of the NdFeB magnet to be treated are covered.

[0146] Put the magnet attached to the diffusion source int...

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Abstract

The invention provides a multiphase structure alloy for grain boundary diffusion. The multiphase structure alloy has a general formula as shown in a formula (I): R < 1 > aR < 2 > bM < 1 > cM < 2 > dM < 3 > e (I). According to the method for preparing the high-performance neodymium-iron-boron magnet through the grain boundary diffusion multiphase structure alloy, by means of optimal design of a diffusion source and a diffusion technology, the diffusion driving force of heavy rare earth in the diffusion process is regulated and controlled, the diffusion depth of the heavy rare earth is improved, the use amount of the heavy rare earth is reduced, the diffusion effect of the heavy rare earth is guaranteed, and the diffusion efficiency of the magnet is improved; the method has important significance on the development of the sintered NdFeB permanent magnet material industry. The alloy diffusion source of the multi-component and multi-phase structure is prepared by optimizing the alloy phase structure through multi-stage annealing, and then the high-performance neodymium-iron-boron magnet is obtained through diffusion heat treatment. The heavy rare earth diffusion driving force is regulated and controlled, heavy rare earth surface accumulation is reduced, the diffusion effect depth is increased, and the method is suitable for preparing high-performance multi-element alloy diffusion magnets in batches.

Description

technical field [0001] The invention belongs to the technical field of magnet preparation, relates to a multiphase structure alloy used for grain boundary diffusion and a preparation method thereof, a preparation method of a neodymium iron boron magnet, and in particular relates to a grain boundary diffusion multiphase structure alloy and preparation thereof A method, a method for preparing a high-performance NdFeB magnet by grain boundary diffusion multiphase structure alloy. Background technique [0002] High coercivity and high comprehensive performance sintered NdFeB magnets have the characteristics of strong anti-demagnetization ability, high temperature stability and low coercivity temperature coefficient. The speed of promotion and the scope of application are rapidly expanding, such as high-end fields such as new energy vehicles, inverter compressors, industrial robots, and rail transit. The coercivity of sintered NdFeB is related to the anisotropy field. The larger...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C30/00C22C30/02C22C30/04C22C1/02C22F1/02H01F1/057H01F41/02
CPCC22C30/00C22C30/02C22C30/04C22C28/00C22C1/02C22F1/16C22F1/02H01F41/0293H01F1/057Y02T10/64
Inventor 曹帅寇明鹏武腾飞丁广飞郭帅郑波陈仁杰闫阿儒
Owner NINGBO INST OF MATERIALS TECH & ENG CHINESE ACADEMY OF SCI