Process for producing integrated energy saving neon lamp

A production process and technology of neon lights, applied in the direction of instruments, identification devices, etc., can solve the problems of high cost, high maintenance rate, easy damage of lamp tubes, etc., and achieve the effect of long service life, low power consumption, and uniform light emission

Inactive Publication Date: 2004-08-18
潘二保
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] Existing neon lights generally adopt the following two forms. One is to use colored or changing lights to irradiate metal characters. This form of neon lights consumes a lot of power, the characters themselves cannot emit light, and the advertising effect is poor. Because the lighting is in an exposed state, Easy to damage after rain, high maintenance rate
Another form is to use glass or plastic neon tubes, which are expensive, exposed and easily damaged, and generally have a service life of only 2000 hours, and only the tubes emit light, lacking the overall luminous effect

Method used

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  • Process for producing integrated energy saving neon lamp
  • Process for producing integrated energy saving neon lamp
  • Process for producing integrated energy saving neon lamp

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0020] Such as figure 1 As shown, to make a neon light composed of "well" characters and capable of emitting light as a whole, the dimensions of its width x height x thickness are 100 x 120 x 5cm. The manufacturing process is divided into the following steps: mold making → ingredients → pre-installed bulbs → pouring → Demoulding → Combination debugging.

[0021] (1) Mold making: irradiate the word "well" on the template made of foamed plastics by a projector, draw the outline of the font, and then use a computer engraving machine to engrave and draw the mold core along the words, on the mold core Apply three layers of mold silicone rubber evenly on the outer surface successively, let it air for 5 hours until the mold glue is solidified, take out the mold core to make a hollow mold 1, and place it on the bottom surface of the mold with plaster.

[0022] (2), ingredients: at an ambient temperature of 23°C, first pour 0.7kg of viscous, type 6101 epoxy resin into a plastic contai...

Embodiment 2

[0029] Such as figure 2 As shown, to make a neon light consisting of a double-ring pattern and capable of emitting light as a whole, the size of its width × height × thickness is 100 × 100 × 3cm. The manufacturing process is divided into the following steps: mold making → ingredients → pre-installed bulbs → pouring → detachment Mode→combined debugging.

[0030] (1) Mold making: irradiate the double-ring pattern on the template through a projector to draw the outline of the font, and then use a computer engraving machine to carve out the mold core along the pattern, and apply four layers of mold silicone rubber evenly on the outer surface of the mold core. , leave it in the air for 7 hours, until the mold glue is solidified, take out the mold core to make a hollowed-out mold 1, and support it on the bottom surface of the mold with glass fiber reinforced plastics.

[0031] (2), ingredients: under the condition of ambient temperature of 18°C, first pour 0.7kg of viscous barrele...

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Abstract

The production process of integrated energy saving neon lamp includes the following steps: making mold, compounding material, setting bulbs, casting, demolding, installing lamp board, combination and test. The mold is made through projecting the writing sample or pattern to a mold plate, carving the mold core, painting mold silicone rubber, cutting, taking out the core to obtain the hollow mold. Inside the mold, serial bulb string is set and connected to a flush controller, mixed material of epoxy resin, agate resin, colour paste, fluorescent powder, curing agent and promoter are molded, and then neon lamp is produced through further polishing and regulation. The lamp bulbs may be also installed in the back to reach homogeneous lighting and other purposes.

Description

technical field [0001] The invention relates to a manufacturing process of a neon lamp, in particular to a manufacturing process of an integral luminous energy-saving neon lamp. Background technique [0002] Existing neon lights generally adopt the following two forms. One is to use colored or changing lights to irradiate metal characters. This form of neon lights consumes a lot of power, the characters themselves cannot emit light, and the advertising effect is poor. Because the lighting is in an exposed state, It is easy to be damaged after being exposed to rain, and the maintenance rate is high. Another form is the use of glass or plastic neon tubes, which are expensive, exposed and easily damaged, and generally have a service life of only 2,000 hours, and only the tubes emit light, lacking the overall luminous effect. Contents of the invention [0003] The object of the present invention is to provide a neon lamp production process with overall luminous effect and ene...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): G09F9/307
Inventor 潘二保
Owner 潘二保
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