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Method for manufacturing preformed component of partially reinforced metal matrix composite product

A composite material and local reinforcement technology, applied in the field of mechanical parts manufacturing process, can solve the problems of long cycle time, low production efficiency and high cost of prefabrication in the blanking stage, and achieve uniform mechanical properties, uniform dispersion and cost reduction. Effect

Inactive Publication Date: 2006-02-01
张强
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Some known composite material pre-component manufacturing methods based on slurry pressurization or vacuum filtration methods are difficult to stably control the set volume ratio of the composite components, and it is difficult to achieve uniform distribution of the composite components, and generally Both of them have a long cycle in the billet making stage and many operating links, resulting in low production efficiency and high production costs of pre-components, which have become the main factors restricting the mass application and market competitiveness of locally reinforced metal matrix composite products.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0047] The preparation method of the metal matrix composite locally reinforced product pre-component of this embodiment is as follows:

[0048] (1) Preparation of slurry

[0049] The reinforcing phase material and natural cellulose, water glass, aluminum phosphate, dispersant aqueous solution are formulated into slurry by the following parts by weight:

[0050] Reinforcement phase material 100

[0051] natural cellulose 4

[0052] water glass 6

[0053]Aluminum phosphate 4

[0054] Dispersant aqueous solution 114

[0055] The above-mentioned reinforcement phase material is aluminum oxide, and the components and weight percentage distribution ratios of the above-mentioned dispersant aqueous solution are:

[0056] Sodium alginate 0.8%

[0057] Polyvinyl alcohol 2%

[0058] Tap water plus 100%

[0059] The above aqueous dispersant solution may also be a 0.5% polyacrylamide aqueous solution.

[0060] (2) Prepare the blank

[0061] Immerse the polyurethane polymer porous ...

Embodiment 2

[0065] In the pulping process steps of the present embodiment, the raw materials adopted and their weight ratios are:

[0066] Reinforcement phase material 100

[0067] natural cellulose 1

[0068] water glass 3

[0069] Aluminum phosphate 1

[0070] Aqueous solution of dispersant 105

[0071] The above-mentioned reinforcement phase material is aluminum oxide, and the components and weight percentage distribution ratios of the above-mentioned dispersant aqueous solution are:

[0072] Sodium alginate 0.5%

[0073] Polyvinyl alcohol 0.5%

[0074] Tap water to 100%

[0075] The above aqueous dispersant solution may also be a 0.5% polyacrylamide aqueous solution. Other processing steps are identical with embodiment 1.

Embodiment 3

[0077] In the pulping process steps of the present embodiment, the raw materials adopted and their weight ratios are:

[0078] Reinforcement phase material 100

[0079] Natural Cellulose 7

[0080] water glass 9

[0081] Aluminum phosphate 7

[0082] Aqueous dispersion agent 123

[0083] The above-mentioned reinforcement phase material is aluminum oxide, and the components and weight percentage distribution ratios of the above-mentioned dispersant aqueous solution are:

[0084] Sodium alginate 1%

[0085] Polyvinyl alcohol 3%

[0086] Tap water to 100%

[0087] The above aqueous dispersant solution may also be a 0.5% polyacrylamide aqueous solution. Other processing steps are identical with embodiment 1.

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Abstract

A method of producing prefabricated members intensified partly with metal composite material. It comprises:1)preparing sizing material, mixing 100 wild-phase material, 1-7 natural cellulose, 3-9 water glass, 1-7 aluminum phosphate and 105-123 dispersing solution; the wild-phase material selected from aluminum oxide, silicon oxide, silicon carbon, boron oxide, graphite monomer or their combination; the dispersing solution prepared by 0.5-3% polyvinyl alcohol and water, or 0.5% polyacrylamide solution; 2) manufacturing blanks, immersing porous material into the sizing material, airdrying and hardening at room temperature; 3)baking, baking blanks at 60-100degree C for 1-2hours, 200degree C-220degree C for 1-2hours, 400degree C-450degree C for 2hours, heating to 900degree C-1000degree C and baking for 2-3hours, sintering 2-8 hours, then slowly cooling to the room temperature with the oven.

Description

technical field [0001] The invention belongs to the technical field of mechanical parts manufacturing technology, and in particular relates to a method for preparing a pre-component of a locally reinforced product of a metal matrix composite material Background technique [0002] A basic goal of the designer is to produce a low cost product with uniform performance. The requirements for a product's performance, including physical properties, chemical or mechanical properties, such as thermal expansion coefficient, friction and wear resistance, heat resistance, corrosion resistance and rigidity, may be significantly different for different parts. So far, designers are basically limited to selecting a single material to meet the highest standard requirements for a specific purpose, resulting in an unreasonable situation in resource utilization. [0003] In the early 1980s, people invented the squeeze casting process, also known as the liquid metal die forging method, which ca...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C22C47/14C22C1/05C22C1/10B22F3/22
Inventor 张强窦柱张尚荣陈桂丽
Owner 张强