Plushed fabric and stuffed toy using the same

A flannelette and long-hair technology, applied in the field of cloth toys, can solve the problems of lack of fuzziness, loss of tactile sensation of animal toys, and inability to obtain sufficient color rendering, etc.

Inactive Publication Date: 2002-06-05
ASAHI KASEI KK
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] But, the problem that the artificial hair flocking cloth of toy disclosed in Japanese Patent Gazette No. 56-15799 discloses is: after planting short fibers on the base cloth, owing to be coated with bonding agent in the fine hair inside, so cloth and The fluff has stiffened, and the animal toy that uses the fabric loses its feel
In addition, there is a problem that hard parts such as adhesives are easily exposed from the seams of the toy, which also loses the tactile feeling of the toy
Therefore, there is a problem that if this fabric is used for a toy, the texture is rough and the quality is low.
For such a request, it is impossible to cope with the improvement guided by natural fur as in the past.
In addition, Japanese Patent Publication No. Sho 54-156686 describes a plush fabric using fibers of 0.11 to 1.7 dtex. However, if the plush fabric is produced by the method described in the gazette, since the island-in-the-sea type sea component is removed, The

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1～10、 comparative example 1～5

[0068] In weight percent, make acrylonitrile 94.5%, methyl acrylate 5.0%, sodium methane sulfonate 0.5% copolymerization, its copolymer is dissolved in nitric acid, carry out wet spinning, obtain the cross-sectional shape of single fiber is Round, non-shrinkable cotton yarn of acrylic fiber with a monofilament fineness of 0.1 to 1.7 dtex. In addition, by spinning in the same manner as above, an acrylic fiber shrinkage cotton yarn having a round cross-sectional shape and a single fiber fineness after dyeing of 1.0 to 4.5 dtex was obtained.

[0069] Then, the former non-shrinkable cotton yarn and the latter shrinkable cotton yarn were used to make 36-count double-yarn spun yarns with the blending ratio shown in Table 1. The spun yarn was dyed with a cationic dye using a rotary drum dyeing machine to obtain a brown dyed yarn.

[0070] This cotton yarn is used as pile yarn, and the polyester multifilament false-twist yarn of 170dtex / 72f is used as the base yarn, and the cut-off l...

Embodiment 11～23、 comparative example 6

[0075] Spinning was performed in the same manner as in Example 1 to obtain non-shrinkable acrylic fiber cotton yarns and acrylic fiber shrinkable cotton yarns in which the cross-sectional shape of the single fibers was circular and the single-filament fineness was as shown in Table 2.

[0076] These cotton yarns were blended with cotton yarns of monofilament deniers and blending ratios shown in Table 2 to obtain 36 double-yarn spun yarns with a metric count. The spun yarn was dyed with a cationic dye using a rotary drum dyeing machine to obtain a brown dyed yarn.

[0077] This cotton yarn is used as pile yarn, and the polyester multifilament false-twist yarn of 170dtex / 72f is used as the base yarn, and the cut-off length of the pile is 10mm, and is woven into artificial hair with a seal velvet circular thread knitting machine. Then backing the inside of the fluff, after opening the fibers by brushing, use the front end of the Polysharra fluff to obtain a plush fabric with a cu...

Embodiment 24～26

[0081] Spun in the same manner as in Example 1, the cross-sectional shape of the single fiber was round, and the single-filament fineness after dyeing was 1.0 dtex. The acrylic fiber shrinkage cotton yarn and the cross-sectional shape were "eight" (ドツグボ-ン) It is an acrylic fiber shrinkage cotton yarn with a monofilament fineness of 1.7 dtex in font shape and single fiber.

[0082] These cotton yarns are blended to produce spun yarns with a metric count of 36 double yarns. The spun yarn was dyed with a cationic dye using a rotary drum dyeing machine to obtain a brown dyed yarn.

[0083] This cotton yarn is used as pile yarn, and the polyester multifilament false-twist yarn of 170dtex / 72f is used as the base yarn, and the cut-off length of the pile is 10mm, and is woven into artificial hair with a seal velvet circular thread knitting machine. Then backing the inside of the fluff, after opening the fibers by brushing, use the front end of the Polysharra fluff to obtain a plush f...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Abstract

A plushed fabric has a unique, soft touch, which is different from that of a natural fur and has never seen up to now, that is, the plushed fabric is gentle and nice to touch, is free from see-through feeling in using it, is good in following property for a curved face, is less prone to the falling of yarns, and is capable of having a clear color and has good property in opening of a pile yarn, and a stuffed toy using the plushed fabric. The plushed fabric comprising piles having a single yarn fineness of 0.1 to 4 dtex, with the proviso that 80 to 100 wt % of single yarns constituting the piles have a fineness of 0.1 to 2.2 dtex.

Description

technical field [0001] The invention relates to a plush cloth with unique soft touch and a cloth toy made from it. Background technique [0002] Plush fabrics are often used for stuffed toys, etc. in addition to being used as outer fabrics, inner fabrics, etc. for coats, or for skirts. Any of them are almost manufactured by imitating the fur of animals. [0003] Among the various properties required for plush fabrics, skin-to-skin feel is a particularly important property. [0004] In the past, the touch of natural fur was the best for this kind of skin-to-skin contact. In order to use synthetic fibers to obtain the touch of natural fur, various improvements have been made. For example, the improvements carried out include: imitating natural fur, using flat, thick synthetic fibers as the bristles, or further making the ends of the thick synthetic fibers used for the bristle fibers thinner. [0005] Japanese Patent Publication No. 56-15799 discloses that after the back sid...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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IPC IPC(8): A63H3/02A63H9/00D04B1/04D04B21/04
CPCD04B21/04D04B1/04A63H3/02A63H9/00
Inventor 桥本谕世喜克彦
Owner ASAHI KASEI KK
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