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Resin based composite material manhole cover

A composite material and resin-based technology, applied in infrastructure engineering, artificial islands, underwater structures, etc., can solve the problems of complicated processing, manufacturing and installation, inconvenient use, complicated production process, etc., and achieve long molding cycle, Effect of cost reduction and process simplification

Inactive Publication Date: 2003-03-26
太原重型机械学院应用科学分院
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Cast iron manhole covers are brittle, not resistant to impact, severely corroded, unsightly, loud noise from vehicle pressure, heavy, difficult to construct, and serious theft
In the prior art, various anti-theft mechanisms are added to the cast iron manhole cover. Although the problem of theft can be solved to a certain extent, it complicates the processing, manufacturing and installation, and increases the cost.
Manhole covers made of steel fiber reinforced cement-based composite materials have low strength, are not impact-resistant, have small load capacity, are bulky and inconvenient to use
The production process of other composite manhole covers is complicated, which is not conducive to popularization
In recent years, research institutes have also developed some FRP inspection manhole covers successively, as CN1101961A discloses a kind of FRP inspection manhole cover and its production method, because it has deficiencies in aspects such as material formula, structural form, especially glass fiber laying process, etc., therefore The disadvantages of low product strength, poor rigidity, complex production process, and high cost have not been popularized and applied.

Method used

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  • Resin based composite material manhole cover
  • Resin based composite material manhole cover
  • Resin based composite material manhole cover

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0023] like figure 1 , 2 As shown, a resin-based composite manhole cover includes: a support edge 3 matched with a support 7, a plate 1 for closing the wellhead, a reinforcing rib 2 arranged under the plate, and a cover hole 5 located on the plate. Rib 2 is a grid rib composed of 8 criss-cross ribs. The composite material is composed of unsaturated polyester resin, alkali-free glass fiber, methyl ethyl ketone peroxide, cobalt styrene isozincate solution, and its weight percentage is: 57% of unsaturated polyester resin, 35% of alkali-free glass fiber, over Methyl ethyl ketone oxide 1%, cobalt styrene isozincate solution 2%.

[0024] like image 3 , 4 , Shown in 5, the production method of resin-based composite material manhole cover, its process step is:

[0025] (1) 35% of the glass fiber is wound around the glass fiber bundle at the stiffener position of the mold cavity 6, and 18 layers of glass fiber grid cloth interlaced at 45 degrees and 0.4 mm are laid on the plate p...

Embodiment 2

[0030] like figure 1 , 2 As shown, a resin-based composite manhole cover includes: a support edge 3 matched with a support 7, a plate 1 for closing the wellhead, a reinforcing rib 2 arranged under the plate, and a cover hole 5 located on the plate. Rib 2 is a grid rib composed of 8 criss-cross ribs. The composite material is composed of unsaturated polyester resin, alkali-free glass fiber, methyl ethyl ketone peroxide, cobalt styrene isozincate solution, and its weight percentage is: 50% of unsaturated polyester resin, 45% of alkali-free glass fiber, over 2% methyl ethyl ketone oxide, 3% cobalt styrene isozincate solution.

[0031] like image 3 , 4 , Shown in 5, the production method of resin-based composite material manhole cover, its process step is:

[0032] (1) Wrap 45% of the glass fibers around the ribs of the 6 cavity of the mold to wind the glass fiber bundles, and lay 18 layers of glass fiber grid cloth interlaced at 45 degrees and 0.4mm in the plate position of...

Embodiment 3

[0037] like figure 1 , 2 As shown, a resin-based composite manhole cover includes: a support edge 3 matched with a support 7, a plate 1 for closing the wellhead, a reinforcing rib 2 arranged under the plate, and a cover hole 5 located on the plate. Rib 2 is a grid rib composed of 8 criss-cross ribs. The composite material is composed of unsaturated polyester resin, alkali-free glass fiber, methyl ethyl ketone peroxide, cobalt styrene isozincate solution, anti-aging agent, flame retardant, color paste, and its weight percentage is: unsaturated polyester resin 50%, 45% non-alkali glass fiber, 2% ethyl ketone peroxide, 3% cobalt styrene isozincate solution, 2.5% anti-aging agent, 4% flame retardant, 4% color paste.

[0038] like image 3 , 4 , Shown in 5, the production method of resin-based composite material manhole cover, its process step is:

[0039] (1) Wrap 45% of the glass fibers around the ribs of the 6 cavity of the mold to wind the glass fiber bundles, and lay 9 la...

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PUM

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Abstract

The invention is a kind of manhole of resin base compound materials. Most of usual manhole of cover is of cast iron, it is fragile and is not shock-resistance, and it is liable to be stolen. There also has a few glass fiber reinforced plastics manhole cover, because it has deficiency in structure, prescription and producing craft, the product is low intensity, bad rigidity and high cost. The invention adopts reasonable grid strengthened tendon structure and glass fibre resin base compound materials, and advanced RTM molding method.

Description

Technical field: [0001] The invention belongs to a manhole cover for inspecting underground facilities (such as running water, drainage, telecommunications, electric power, gas, heat, fire protection, sanitation, etc.), and relates to an inspection manhole cover of glass fiber reinforced resin-based composite material. Background technique: [0002] At present, known inspection well covers include: cast iron well covers, steel fiber reinforced cement-based composite material well covers, and a few other composite material well covers. Cast iron manhole covers are brittle, not resistant to impact, severely corroded, unsightly, have a lot of noise from vehicle pressure, are heavy, difficult to construct, and are seriously stolen. In the prior art, various anti-theft mechanisms have been added to the cast iron manhole cover. Although the problem of theft can be solved to a certain extent, it complicates processing, manufacturing and installation, and increases the cost. Manhol...

Claims

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Application Information

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IPC IPC(8): C08K7/14C08L67/06E02D29/12
Inventor 张少琴常红崔小朝常俐俐马崇山林金保
Owner 太原重型机械学院应用科学分院
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