Sintering process of superfine pure WC without adhering phase

A technology with no binder phase and sintering method, applied in the direction of carbide, tungsten/molybdenum carbide, etc., can solve the problems of shortening sintering time, low sintering density, and failure to reach ultrafine

Inactive Publication Date: 2005-04-27
SHANGHAI JIAO TONG UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Found through the retrieval of prior art document, " Microstructures of binderlesstungsten carbides sintered by spark plasma sintering process " (Seng I.Cha et al.) published on "Materials Science and Engineering A" 356 (2003) 381-389 et al., "Microstructure of tungsten carbide without binder phase sintered by SPS technology", Materials Science and Engineering A, 2003, Volume 356, pages 381-389), this paper uses SPS technology to sinter pure tungsten carbide by reducing The sintering temperature (below 1700°C) and shortening the sintering time suppressed the abnormal grain growth, but the finer the original powder particle size, the lower the sintering density, and the material with fine WC particle size has more pores, and the average particle size of WC has no Ultra-fine (below 500nm)

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0012] After compacting about 30g of ultra-fine pure WC powder with an average particle size of about 200nm in a graphite mold with an inner diameter of 20mm, place it together with the mold between the upper and lower electrodes of the SPS device, draw a vacuum and power on at a speed of about 160°C / min Raise the temperature and pressurize in stages, reach the sintering temperature of 1400°C, keep the temperature for 4 minutes, and take out the sample after power off and cooling. The results of SEM observation show that the particle size of WC after sintering is consistent with that of the original powder. It has been determined that the relative density of the sample is 97.1%, the hardness is about 2050Hv and 94.1HRA, and the fracture toughness is about 15MPam 1 / 2 . .

Embodiment 2

[0014] After compacting about 13g of ultrafine pure WC powder with an average particle size of about 200nm in a graphite mold with an inner diameter of 15mm, place it together with the mold between the upper and lower electrodes of the SPS device, and then energize at a speed of about 150°C / min after vacuuming Raise the temperature and pressurize in stages, reach the sintering temperature of 1450°C and keep the temperature for 8 minutes, then take out the sample after power off and cooling. It has been determined that the relative density of the sample is 98%, the hardness is about 2700Hv and 95HRA, and the fracture toughness is about 9MPam 1 / 2 .

Embodiment 3

[0016] After compacting about 35g of ultra-fine pure WC powder with an average particle size of about 200nm in a graphite mold with an inner diameter of 20mm, place it together with the mold between the upper and lower electrodes of the SPS device, draw a vacuum and power on at a speed of about 180°C / min Raise the temperature and pressurize in stages, reach the sintering temperature of 1430°C, keep the temperature for 4 minutes, and take out the sample after power off and cooling. The results of X-ray diffraction test show that the sample is still composed of a single WC phase. The results of SEM observation show that the particle size of WC after sintering is basically the same as that of the original powder. It has been determined that the relative density of the sample is 98.1%, the hardness is about 2600Hv and 96.1HRA, and the fracture toughness is about 11MPam 1 / 2 .

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Abstract

The present invention is sintering process of superfine pure WC without adhering phase, and belongs to the field of powder metallurgy and hard material application. Superfine WC powder maintained in vacuum or inert gas atmosphere as material is densified in high strength graphite mold, set together with the mold between the upper and lower electrodes inside plasma sintering apparatus, which is then vacuumized to 5Pa, and electrically heated in the sintering temperature and pressed for sintering. The sintered sample is then taken out. The process has temperature raising speed of 180 deg.c/min, sintering temperature of 1400-1600 deg.c, and temperature maintaining period of 0-8 min. The no-adhesive phase super-pure WC material is sintered in the SPS technology process, the process is simple, low in cost and short in production period, and the obtained hard material has superior performance.

Description

technical field [0001] The invention relates to a sintering method of tungsten carbide, in particular to a sintering method of superfine pure tungsten carbide without binder phase. For powder metallurgy and hard material applications. Background technique [0002] Tungsten carbide (WC) is the most commonly used hard material. Since the melting point of WC is as high as 3048K, it is usually produced and utilized in the form of sintered cemented carbide such as WC-Co, and Co etc. play a bonding role. The addition of a binder phase such as Co not only reduces the hardness, corrosion resistance, and oxidation resistance of the material, but also complicates the production process and easily causes thermal stress due to the difference in thermal expansion coefficient with WC. In addition, when steel parts are usually processed, chips tend to stick to the tool due to the existence of the low-melting-point binder phase Co, which affects the use of the tool, and the fine grain siz...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C01B32/949C04B35/56
Inventor 黄斌陈立东
Owner SHANGHAI JIAO TONG UNIV
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