A making method for fully automated small ultra-thin chip inductor

An ultra-thin patch type, manufacturing method technology, applied in the direction of inductor/transformer/magnet manufacturing, inductors, fixed inductors, etc., can solve the problems of low production efficiency, product damage, copper wire coil damage, etc., to achieve production man-hours Less, more versatile, and the effect of avoiding damage

Active Publication Date: 2007-07-11
中山市三礼电子有限公司
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Problems solved by technology

[0002] At present, people adopt manual production when making small ultra-thin chip inductors (as shown in Figure 1), and its production efficiency is low, and its technology is like this: a), stick the hollow iron core 100 on the copper On the band terminal 200; b), winding the coil 400 on the I-shaped iron core 300; c), flipping the I-shaped iron core 300 with the coil 400 in the hollow iron core 100; The two ends of the coil 400 are on the copper strip terminal 200 on both sides respectively; e), soldering tin—take the copper strip terminal 200 in the tin furnace for welding; f), print on the surface of the I-shaped iron core 300; g), test, Package
This method has the following disadvantages: ①. Since this production method requires tin furnace welding, it will cause certain damage to the copper wire coil of the product during tin furnace welding, so that some of the inductance products produced will have poor copper wire short circuits. situation, which will ultimately affect the reliability of the product
②. At the same ti

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  • A making method for fully automated small ultra-thin chip inductor
  • A making method for fully automated small ultra-thin chip inductor
  • A making method for fully automated small ultra-thin chip inductor

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[0043] A fully automatic manufacturing method of small ultra-thin chip inductor, which uses I-shaped iron core 1, hollow iron core 2, copper coil 3, and copper strip 4 as the main raw materials, and it includes the following process steps (as shown in Figure 4). shown):

[0044] a), punch a plurality of neatly arranged inductor bases 41 on the copper strip main body 4, the base 41 is connected to the strip main body 4 through two 180-degree symmetrical connecting edges 42, and between the two connecting edges 42 is a The inductor base 41 is divided into two separation holes 43 of the welding plates 411 , and the length of the separation holes 43 is slightly larger than the size of the hollow iron core 2 ; each welding plate 411 is respectively provided with upwardly bent winding wires The terminal 412 and the small boss 413 protruding outward are also punched on the tape main body 4 with positioning holes 44 for pulling the tape main body to perform the following operations, w...

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Abstract

This invention relates to automatic small film slice induction process method, which comprises the following steps: a, arraying copper material band onto inductor bottom; setting folded wire end and small protruding bench on each weld board and impacting position hole on band part; b, sticking I-shaped iron core onto center of inductor; c, rolling coil with two ends of coil onto roller ends; d, welding by laser on rolling coil; e, spraying glue onto iron core; f, combing hollow iron chip; g, spraying glue; h, printing; I, cutting along isolation hole two ends; j, testing and packing.

Description

【Technical field】 [0001] The invention relates to a manufacturing method of an inductor, in particular to a fully automatic manufacturing method of a small ultra-thin chip inductor. 【Background technique】 [0002] At present, people adopt manual production when making small ultra-thin chip inductors (as shown in Figure 1), and its production efficiency is low, and its technology is like this: a), stick the hollow iron core 100 on the copper On the band terminal 200; b), winding the coil 400 on the I-shaped iron core 300; c), flipping the I-shaped iron core 300 with the coil 400 in the hollow iron core 100; The two ends of the coil 400 are on the copper strip terminal 200 on both sides respectively; e), soldering tin—take the copper strip terminal 200 in the tin furnace for welding; f), print on the surface of the I-shaped iron core 300; g), test, Package. This method has the following disadvantages: ①. Since this production method requires tin furnace welding, it will caus...

Claims

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Application Information

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IPC IPC(8): H01F17/04H01F37/00H01F41/00
Inventor 卢政学
Owner 中山市三礼电子有限公司
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