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Process for cutting an optical fiber

a technology of optical fibers and cutting tools, applied in the field of cutting optical fibers, can solve the problems of time-consuming and, therefore, expensive, approach to mechanically cleaving and polishing optical fibers, and the angle of the end face of the optical fiber is generally limited to less than 15°, and achieves high degree of control, suitable results, and unprecedented accuracy

Inactive Publication Date: 2005-12-29
TE CONNECTIVITY CORP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

The present invention provides an approach for preparing the end face of a fiber by using a laser to cut and polish the end face simultaneously. This approach avoids the shortcomings of prior art methods and allows for accurate and precise end face preparation with a predetermined angle or shape and surface uniformity. The laser cuts a straight path across the fiber and the end face may be angled to change the direction of light exiting or entering the fiber. The invention also allows for complex end face geometries, such as a wedge shape, and provides a smooth end face with rounded edges that are better suited for optical coupling applications. The laser's sublimatation of the glass provides a smooth end face and minimal subsequent polishing is required. The invention offers high degree of control over the position of the cleaved end face relative to a reference point and can cleave within 1 mm of the fiber coating with suitable results.

Problems solved by technology

For example, the multiple steps required makes this approach time-consuming, and, thus, expensive.
The approach of mechanically cleaving and polishing a fiber also tends to be limited in flexibility.
Furthermore, the angle of the end face of a fiber is generally limited to less than 15° due to the excessive forces the polishing pad imparts to the fiber as the angle increases.
Glass fiber tends to lack axial strength.
At some point, the axial force component, in combination with the torsional force component, causes the fiber tip to fracture.

Method used

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  • Process for cutting an optical fiber
  • Process for cutting an optical fiber
  • Process for cutting an optical fiber

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Embodiment Construction

[0021] Referring to FIG. 1, a laser LA from which a laser beam LS issues is initially required for carrying out the process of cutting a fiber 3. The optical fiber 3 is a glass fiber, for example a monomode or multimode fiber. As shown in FIG. 2, the fiber 3 consists of a fiber core 4 and a fiber sheath 5 so that the light is guided substantially in the fiber core 4.

[0022] In general, any laser with a wavelength between 0.1 and 1.5 μm and 8.5 μm to 10μm can be used for producing the beam for cleaving the fibers. Suitable lasers include, for example, CO2 and excimer lasers, although a CO2 laser is preferred. CO2 lasers have proven particularly advantageous due to the high speed at which they can operate and their resultant cost effectiveness. The fiber material is removed by ablation by the CO2 laser during the cutting process, such that, rather than melting, the glass is sublimated.

[0023] Balancing the objective of delivery high energy to fiber to ablate the glass is the need to m...

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PUM

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Abstract

A process for cutting or splitting at least one optical fiber at a predetermined angle, wherein the fiber is introduced into a holding and positioning device and is cut by a pulsed laser beam.

Description

REFERENCE TO RELATED APPLICATIONS [0001] This application is a divisional of prior application Ser. No. 09 / 880,698, filed on Jun. 12, 2001, which is a continuation in part of application Ser. No. 09 / 395,352, filed on Sep. 14, 1999, and claims priority to provisional application No. 60 / 229,787 filed on Sep. 1, 2000. These applications are incorporated herein by reference in their entirety.FIELD OF THE INVENTION [0002] The invention relates to cutting one or more fibers to form angled or shaped end faces that require no polishing. BACKGROUND OF THE INVENTION [0003] Optical fibers made of glass are often used in optical transmission systems and other optical systems. The machining of the end face of these fibers plays a crucial role during the use of these monomode or multimode fibers. It is important that the end faces have a particularly uniform surface so that the transition from one fiber end to another or to an active element can be carried out with damping values which are as low...

Claims

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Application Information

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Patent Type & Authority Applications(United States)
IPC IPC(8): B23K26/06B23K26/16B23K26/38B23K26/40C03B37/016G02B6/25G02B6/42
CPCB23K26/0635B23K26/0639B23K26/0648B23K26/0665G02B6/4249B23K26/4075G02B6/25G02B6/30G02B6/4202B23K26/38B23K26/064B23K26/0624B23K26/40B23K2103/50
Inventor VERGEEST, HENRICUS JOZEFMARIA HULTERMANS, ANTONIUS PETRUS CORNELISSTROOBACH, PIETER
Owner TE CONNECTIVITY CORP
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