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Injectable, nonaqueous suspension with high concentration of therapeutic agent

Inactive Publication Date: 2009-01-22
DURECT CORP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, formulation and delivery of these molecules are challenging due to solubility and viscosity limitations.
Commercialization strategies often involve lyophilized formulations that require reconstitution of the protein prior to being delivered by injection, which can add costs and time to the manufacturing process.
However, the requirement for a high concentration of the protein adds complexity to formulation design and promotes instability.
Typically, such volumes are administered only through intravenous (“IV”) infusion performed in a clinical or hospital setting, which leads to poor patient compliance.
However, achieving such highly concentrated mAb solutions is problematic due to solubility limitations and / or relatively high viscosities, which often results in protein aggregation and poor overall stability.

Method used

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  • Injectable, nonaqueous suspension with high concentration of therapeutic agent
  • Injectable, nonaqueous suspension with high concentration of therapeutic agent
  • Injectable, nonaqueous suspension with high concentration of therapeutic agent

Examples

Experimental program
Comparison scheme
Effect test

example 1

Preparation of Lysozyme Particles

[0035]A lysozyme solution was prepared by dissolving lysozyme (available from Sigma-Aldrich Corp. (St. Louis, Mo.)) in 6.5 mM sodium phosphate buffer, pH 6.0, at a protein concentration of 65 mg / mL. Sucrose and Tween 80 (or polysorbate 80) were optionally added to the lysozyme solution with the concentration of sucrose and Tween 80 in the final solution of 0%-5.5% and 0%-0.0065% weight / volume, respectively. The lysozyme solution was lyophilized according to the conditions shown in Table 1.

TABLE 1Lyophilization Conditions for the Preparation of Lysozyme Particles.HoldChamber PressureTimeProcess StepShelf Temperature(° C.)(mBar)(hours)Loading +5N / A2Freezing−50 (rate 0.50° C.)N / A2Freezing−50N / A2.5Vacuum on−50120 mT0.5Vacuum−50120 mT0.5hold1° Drying−10 (rate 1° C. / minute)120 mT0.751° Drying−10120 mT242° Drying   0 (rate 0.1° C. / minute) 80 mT1.72° Drying   0 80 mT22° Drying+35 (rate 0.25° C. /  80 mT2.3minute)2° Drying+35 80 mT102° Drying+20 (rate 1° C. / min...

example 2

Preparation of BSA Particles

[0037]BSA particles were produced according to the methods described in Example 1, except that BSA was used in place of lysozyme.

example 3

Preparation of CNTO 1275 Particles

[0038]Particles of a mAb were produced by dissolving CNTO 1275 in 6.5 mM sodium phosphate buffer with sucrose (concentration of 5.5% w / v), pH 6.0, with a protein concentration of 65 mg / mL. To the solution of CNTO 1275 was added 0.0065% w / v of Tween 80 (or polysorbate 80). The solution was lyophilized according to the conditions shown in Table 2.

TABLE 2Lyophilization Conditions for Preparation of CNTO 1275 Particles.HoldChamber PressureTimeProcess StepShelf Temperature(° C.)(mBar)(hours)Loading +5N / A2Freezing−50 (rate 0.50° C.)N / A2Freezing−50N / A2.5Vacuum on−50120 mT0.5Vacuum−50120 mT0.5hold1° Drying−10 (rate 1° C. / minute)120 mT0.751° Drying−10120 mT242° Drying   0 (rate 0.1° C. / minute) 80 mT1.72° Drying   0 80 mT22° Drying+35 (rate 0.25° C. /  80 mT2.3minute)2° Drying+35 80 mT102° Drying+20 (rate 1° C. / minute) 80 mT0.252° Drying+20 80 mT2Minimum Total time =50.5hours

[0039]CNTO 1275 particles having a particle size of less than approximately 125 μm were...

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Abstract

An injectable, nonaqueous suspension including at least one therapeutic agent suspended in a single component vehicle. The single component vehicle is a single amphiphilic material, such as a polyethoxylated castor oil or derivative thereof, a polyoxyethylene alkyl ether, a polyoxyethylene sorbitan fatty acid ester, a polyoxyethylene stearate, a block copolymer of polyethylene oxide-polypropylene oxide-polyethylene oxide, a block copolymer of polypropylene oxide-polyethylene oxide-polypropylene oxide, a tetra-functional block copolymer of polyethylene oxide-polypropylene oxide, or a tetra-functional block copolymer of polypropylene oxide-polyethylene oxide. A dosage kit that includes the injectable, nonaqueous suspension and a method of administering the injectable, nonaqueous suspension are also disclosed.

Description

CROSS-REFERENCE TO RELATED APPLICATION[0001]This application is a utility conversion and claims the benefit under 35 U.S.C. § 119(e) of U.S. Provisional Patent Application No. 60 / 897,643 filed Jan. 26, 2007, entitled “INJECTABLE, NONAQUEOUS SUSPENSION WITH HIGH CONCENTRATION OF THERAPEUTIC AGENT.”TECHNICAL FIELD[0002]The present invention relates to an injectable suspension that includes a therapeutic agent. More specifically, the present invention relates to an injectable, nonaqueous suspension that includes the therapeutic agent suspended in a single component vehicle.BACKGROUND[0003]Proteins and peptides have become powerful therapeutic agents in the treatment of various diseases, such as cancer, inflammatory, cardiovascular, respiratory, and infectious diseases. However, formulation and delivery of these molecules are challenging due to solubility and viscosity limitations. Except for highly potent molecules, formulations of these molecules need to contain relatively high concen...

Claims

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Application Information

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IPC IPC(8): A61K39/395A61P35/00
CPCA61K9/0019C12Y302/01017A61K9/10A61K9/19A61K38/47A61K47/10A61K47/14A61K47/26A61K47/34A61K47/44C07K16/244A61K2039/505A61K39/3955A61K38/385C07K2317/94C07K2317/21A61K9/08A61P35/00C07K2317/31
Inventor HOUSTON, PAUL R.CHEN, GUOHUALUK, ANDREW SHEUNG-KING
Owner DURECT CORP
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