Regenerable battery electrode

a battery electrode and battery technology, applied in the field of rechargeable battery electrodes, can solve the problems of irreversible capacity loss, long electrode cycle lifetime of libs, significant cathode degradation factor, etc., and achieve the effect of restoring capacity to the electrode and increasing capacity

Inactive Publication Date: 2022-04-21
THE RES FOUND OF STATE UNIV OF NEW YORK +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

The regenerated electrodes demonstrate significantly increased capacity, with the ability to deliver approximately 200% higher capacity than control cells, and maintain performance similar to freshly prepared electrodes, addressing the limitations of existing recycling methods and extending battery life.

Problems solved by technology

However, long electrode cycle lifetimes of LIBs remain a challenge.
While a number of factors can contribute to limited LIB usable cycle lifetimes, cathode degradation is a significant factor.
Under extended lithiation / delithiation cycling, issues including structural strain, amorphization, and irreversible phase changes typically occur at the LIB cathode, resulting in an irreversible capacity loss.
Thus environmental concerns, such as disposal and recycling issues, and economic concerns remain.
However, separation is not always efficient; therefore further chemical leaching processes are frequently required for total recovery.
However, the recycled electroactive material required significant reprocessing to generate a new cathode structure.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

example 1

Characterization

[0057]Potassium containing cryptomelane type OMS (OMS-2) fibers were synthesized by the redox reaction between Mn2+ and S2O82− under hydrothermal conditions. Binder-free self-supporting cathode (BFSSC) materials were prepared by dispersing the fibers with varying amounts of multiwall carbon nanotube (CNT) in NMP and filtering through a glass membrane. For comparison, as made OMS-2 fibers were grounded to fine powder and labeled as Pwdr-OMS-2. FIG. 1A shows the X-ray diffraction (XRD) patterns of BFSSC with 0 and 20% w.t CNT and pwdr-OMS-2. Diffractions lines of both BFSSC and pwdr-OMS-2 are in agreement with the tetragonal cryptomelane phase (JCPDS file number 29-1020) with substantially no detected impurities. One difference between BFSSCs and pwdr-OMS-2 (and the standard pattern) may be the higher relative intensities of (hk0) diffraction lines compared to (001) lines. The (hk0) crystallographic planes may be parallel to the 2×2 tunnels. Therefore, higher intensiti...

example 2

emical Characterization of BFSSCs

[0066]Electrochemical performance of BFSSCs as cathodes in lithium ion batteries was investigated via galvanostatic charge-discharge tests. For the tests, experimental coin cells were assembled using BFFSCs directly. For comparison, a prior art composite coating on aluminum foil was prepared from pwdr-OMS-2 sample. The cells were charged / discharged in a voltage range of 2.0-3.9 V and at two different current densities; 0.09 mA / cm2 (FIG. 5) and 0.45 mA / cm2. FIG. 5A shows the cycling performance of pwdr-OMS-2, BFSSC-0, and BFSSC-20 over 100 cycles. In the figure, the capacity of pwdr-OMS-2 was calculated both 30 per gram of cathode (solid triangle) and per gram of active material (open triangle) and capacities of BFSSCs were calculated per gram of cathode. The discharge capacities of BFSSC-20, BFSSC-0, and pwdr-OMS-2 are 107, 62, and 35 mAh / g at initial discharge and 53, 20, and 10 mAh / g at 100th cycle, respectively. BFSSC-20 showed the highest gravime...

example 3

ion of Electrode

[0069]The regeneration of electrodes was conducted in order to restore the behavior of the cell. The electrodes were removed from the cells after the capacity had decreased from the initial cell capacity after cycling. The electrodes were heat treated at 200, 300 or 350° C. under air. The same electrodes were reinserted into active electrochemical cells and cell testing was resumed, FIG. 8.

[0070]Prior to regeneration, the delivered capacities from the cells were below 60 mAh / g. After heat treatment the cell capacities were above 100 mAh / g. In particular, as the cells resumed cycle testing under constant current, the capacity of the regenerated electrodes remained at a high level. The control cell had a delivered capacity of ˜30 mAh / g while the regenerated cells had delivered capacities of ˜60-70 mAh / g, 2× that of the control cell.

[0071]Thus, the regeneration process may be able to restore capacity to the electrode. The capacity increase as a result of regeneration ma...

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Abstract

A binder-free, self-supporting electrode including an electrochemically active material in the absence of a binder and a current collector is claimed. The electrochemically active material is a self-supporting transition metal oxide. A method of regenerating the electrode to restore capacity of the electrode is also claimed.

Description

CROSS-REFERENCE TO RELATED APPLICATION[0001]This application is a continuation application of U.S. application Ser. No. 15 / 772,564, filed on May 1, 2018 which claims priority to International Application No. PCT / US2016 / 063814 filed on Nov. 28, 2016 which claims priority to U.S. Provisional Application No. 62 / 261,562 filed on Dec. 1, 2015, the contents of each of which are herein incorporated by reference in their entirety.STATEMENT OF GOVERNMENT LICENSE RIGHTS[0002]This invention was made with Government support under contract number DE-SC0012704, awarded by the U.S. Department of Energy. The United States Government has certain rights in this invention.BACKGROUND OF THE INVENTION[0003]Portable electric energy storage issues associated with devices such as consumer electronics and electric vehicles, along with stationary electric energy storage concerns associated with renewable energy generation and the grid, continue to stimulate research in electric energy storage, including batt...

Claims

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Application Information

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Patent Type & AuthorityApplications(United States)
IPC IPC(8): H01M4/505H01M4/131H01M10/052H01M10/54H01M4/48H01M4/62C01G45/12
CPCH01M4/505H01M4/131H01M10/052H01M10/54H01M4/48H01M2220/30C01G45/1228H01M4/625Y02W30/84Y02T10/70C01P2006/40H01M4/624Y02E60/10
InventorTAKEUCHI, ESTHER SANSPOYRAZ, ALTUG S.TAKEUCHI, KENNETH JAMESMARSCHILOK, AMY CATHERINE
OwnerTHE RES FOUND OF STATE UNIV OF NEW YORK