Production of low-phosphor electroslag melt steel
A technology of electroslag remelting steel and a production method, which is applied in the field of iron and steel smelting technology, can solve the problems of high liquid slag temperature, poor dephosphorization effect, and poor dephosphorization ability, so as to reduce the content of silicomanganese and improve the purity , The effect of SiMn reduction
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example 1
[0063] Example 1. De-[P] process test of pure iron
[0064] 1. Raw materials: electric furnace or electric furnace + metal electrode rod refined and poured outside the furnace.
[0065] 1.1 Electrode Rod Chemical Composition (%)
[0066] C 0.287, Mn 0.02, Si 0.01, S 0.007, P 0.003
[0067] 1.2 Electrode size: Φ200 mm, weight 600 kg, 2 pieces.
[0068] 1.3 Bottom pad: use the same steel type bottom pad, the size of the bottom pad is Φ300×20mm.
[0069] 1.4 Arc starter: carbon electrode 300g.
[0070] 2. Electroslag remelting process
[0072] CaO:CaF 2 =15%:85%
[0073] Slag amount: 50 kg
[0074] Current: 6000~6500A, Voltage: 58V
[0075] 2.2 Crystallizer size: Φ400mm
[0076] 3. Electroslag steel ingot
[0077] 3.1 Chemical composition of electroslag steel ingot (%)
[0078] C 0.095, Mn 0.015, Si 0.01, S 0.003, P 0.001
[0079] 3.2 Ingot size: Φ400mm×1.2m; Weight: 1200kg
[0080] 4. Remove [P] effect:
[0081] Remove [P] rate = ([P] befo...
example 2
[0083] Example 2. De-[P] process test of low carbon steel
[0084] 1. Raw materials: electrode rods poured in vacuum induction furnace.
[0085] 1.1 Electrode Rod Chemical Composition (%)
[0086] C 0.17, Mn 0.03, Si 0.03, S 0.007, P 0.003
[0087] 1.2 Size: Φ80 mm, weight 70 kg, 3 pieces.
[0088] 1.3 Bottom pad: use the same steel type bottom pad, the size of the bottom pad is Φ130×15 mm.
[0089] 1.4 Arc starter: carbon electrode 100g.
[0090] 2 Electroslag remelting process
[0091] 2.1 Slag system
[0092] CaO:CaF 2 =20%:80%
[0093] Slag amount: 10 kg
[0094] Current: 2500~3000A, Voltage: 54-56V
[0095] 2.2 Crystallizer size: Φ165 mm
[0096] 3 electroslag steel ingot
[0097] 3.1 Chemical composition of electroslag steel ingot (%)
[0098] C 0.135, Mn 0.03, Si 0.01, S 0.001, P 0.001
[0099] 3.2 Ingot size: Φ165mm×1.2m; weight: 200kg
[0100] 4 off [P] effect
[0101] Remove [P] rate = ([P] before - [P] after) / [P] before × 100%
[0102] =(0.003%-0.0...
example 3
[0103] Example 3. De-[P] process test of ultra-low carbon high-purity iron
[0104] 1. Raw materials: electric furnace or electric furnace + metal electrode rod refined and poured outside the furnace.
[0105] 1.1 Electrode Rod Chemical Composition (%)
[0106] C 0.008, Mn 0.06, Si 0.04, S 0.002, P 0.006
[0107] 1.2 Size: Φ250 mm, weight 560 kg, 2 pieces.
[0108] 1.3 Bottom pad: use the same steel type bottom pad, the size of the bottom pad is Φ300×20 mm.
[0109] 1.4 Arc starter: carbon electrode 300g.
[0110] 2. Electroslag remelting process
[0111] 2.1 Slag system
[0112] CaO:CaF 2 =25%:75%
[0113] Slag volume: 52 kg
[0114] Current: 5500~6000A, Voltage: 57~60V
[0115] 2.2 Crystallizer size: Φ400 mm
[0116] 3. Electroslag steel ingot
[0117] 3.1 Chemical composition of electroslag steel ingot (%)
[0118] C 0.006, Mn 0.02, Si 0.02, S<0.001, P 0.002
[0119] 3.2 Ingot size: Φ400mm×1.3m; weight: 1100kg
[0120] 4. Remove [P] effect
[0121] Remove [P]...
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