Smooth and steady molding method of spheroidal graphite cast iron
A technology of smooth filling, ductile iron, applied in foundry equipment, control of pouring molten metal from ladle, metal processing equipment, etc. Small effect, reducing the possibility of sand inclusion defects, and improving the performance of materials
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Embodiment 1
[0018] A smooth filling method for nodular cast iron parts, including sand molding and casting through a runner. When casting, a slow casting speed is used. For castings less than 100 kg, the casting time is 15-30 seconds (Examples 16, 23, 29 second). The runner adopts the form of ceramic tube, and a filtering device for filtering impurities is set in the runner. The filter device is a ceramic block with filter holes to filter out impurities. When placing sand for modeling, vibrate the sand mold to make the shape compact.
Embodiment 2
[0020] When casting, use a slow casting speed. For castings between 100 and 1000 kg, the casting time is 30 to 60 seconds (for example, 30, 45, and 60 seconds); for castings between 1000 and 4000 kg, the casting time is 60 ~ 180 seconds; (examples 60, 120, 180 seconds); for castings larger than 4000 kg, the casting time is 180-480 seconds (examples: 180, 320, 480 seconds).
[0021] Specifically:
[0022] For castings weighing 2 tons, the casting time is 90 seconds. For castings weighing 10 tons, the casting time is 300 to 480 seconds.
[0023] 100% of the castings produced by the invention pass visual inspection, magnetic particle inspection, and ultrasonic inspection, without sand inclusion and secondary oxidation slag defects.
[0024] Due to the use of the present invention, the material properties of ductile iron castings are significantly improved. Taking the low temperature impact performance of wind turbine castings as an example, the -40±2℃ low temperature impact performan...
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