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Method for ensuring the axiality of the injection molding cooling deep borehole and the external-molding surface

A manufacturing method and external forming technology are applied in the manufacturing field to ensure the coaxiality between the cooling deep hole of the injection mold and the external forming surface, which can solve the problem of not fully considering the requirements of wall thickness uniformity, excessive dimensional error of the preform wall thickness, Preform deformation and other problems, to achieve the effect of being conducive to automated mass production, simple processing methods, and easy adjustment

Inactive Publication Date: 2008-01-30
GUANG DONG XING LIAN PRECISE MACHINERY +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The current mold core structure is processed by ordinary lathe, but because the wall thickness is not strictly measured and controlled in each process during the processing process, and the written process does not fully consider the uniformity of the wall thickness, this processing method makes the cooling depth The wall thickness of the hole and the outer molding surface is inconsistent, resulting in uneven cooling of the preform when the injection mold is injecting the preform, and the error of the wall thickness of the preform is too large, and it is easy to cause deformation of the preform

Method used

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  • Method for ensuring the axiality of the injection molding cooling deep borehole and the external-molding surface

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Embodiment 1

[0024] Embodiment 1: Manufacture of cores in injection molds for one out of sixteen (19g) PET bottles; A=92.58mm, B=239mm, C=9mm.

[0025] In order to ensure the coaxiality of the core cooling deep hole in the injection mold and the outer molding surface, the manufacturing method includes the following steps:

[0026] (1) Rough turning shape: use ordinary lathe CA6140 rough turning to inject the mold shape, and control the surface roughness of the outer cylindrical surface of the mold core to be less than 3.2 microns.

[0027] (2) Drilling water channel holes and adjusting eccentricity: Use a dial indicator to correct the rough-turned outer cylindrical surface on an ordinary lathe to ensure that the radial runout is 0.02. According to the diameter of the rough-turned water channel φ9, use a "twist" drill to drill the cooling water hole ; Measure the thickness difference of the forming channel wall (using an ultrasonic thickness gauge) at a height of 10mm along the two ends of ...

Embodiment 2

[0035] Embodiment 2: one out of twenty-eight (19g) PET bottle injection mold core manufacture; A=89.968mm, B=236mm, C=11mm

[0036] In order to ensure the coaxiality of the core cooling deep hole in the injection mold and the outer molding surface, the manufacturing method includes the following steps:

[0037](1) Rough turning shape: Use an ordinary lathe (CA6140) to rough turn the injection mold shape, and control the surface roughness of the outer cylindrical surface of the mold core to be less than 3.2 microns.

[0038] (2) Drilling water channel holes and adjusting eccentricity: Use a dial indicator to correct the rough-turned outer cylindrical surface on an ordinary lathe to ensure radial runout of 0.02. According to the diameter of the rough-turned water channel φ11, use a "twist" drill to drill the cooling water hole ; Measure the thickness difference of the forming channel wall (using an ultrasonic thickness gauge) at a height of 10mm along the two ends of the forming...

Embodiment 3

[0046] Embodiment 3: one out of eight (100g) PET bottle injection mold core manufacturing; A=168.03mm, B=314.5mm, C=26mm

[0047] In order to ensure the coaxiality of the core cooling deep hole in the injection mold and the outer molding surface, the manufacturing method includes the following steps:

[0048] (1) Rough turning shape: Use an ordinary lathe (CA6140) to rough turn the injection mold shape, and control the surface roughness of the outer cylindrical surface of the mold core to be less than 3.2 microns.

[0049] (2) Drilling water channel holes and adjusting eccentricity: Use a dial indicator to correct the rough-turned outer cylindrical surface on an ordinary lathe to ensure radial runout of 0.02. According to the diameter of the rough-turned water channel φ26, use a "twist" drill to drill the cooling water hole ; Measure the thickness difference of the forming channel wall at a height of 10mm along the two ends of the forming surface (using an ultrasonic thickness...

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Abstract

The invention discloses a manufacture method ensuring the coaxiality between die core cooling deep hole and the external forming surface. The method includes the steps that (1) coarsely cutting the externality: the injection die-core die externality is coarsely cut, and the surface coarseness of the external cylindrical surface of the die core is controlled less than 3.2 microns; (2) drilling the hole of water passage and adjusting the eccentrics: the processing and cooling hole is drilled to ensure that the difference value of the wall thickness of the die-core forming water passage wall thickness is less than or equal to 0.3 mm; (3) heating disposal: the heating disposal is carried out on the conditions of equal-temperature quenching and tempering ranging from 1000 DEG C to 1050 DEG C and the artificial aging disposal ranging from 350 DEG C to 400 DEG C; (4) processing the external cylindrical surface after heating disposal, ensuring that the difference value of the wall thickness of the die-core forming water passage is less than or equal to 0.15 mm; (5) finely processing the externality. In the process to the injection core parts in the injection die of the invention, each working procedure measures and controls the wall thickness, and enables the cooling deep hole to keep consistent with the wall thickness of the external forming surface. The processing method is simple, the cost is low, the adjustment is easy, and the invention is beneficial for the automatic batch production.

Description

technical field [0001] The invention relates to the manufacturing technology of injection bottle moulds, in particular to a manufacturing method for ensuring the coaxiality between the cooling deep hole and the outer molding surface of the injection mould. Process parameters such as machining the outer cylindrical surface and finishing shape ensure the coaxiality between the cooling deep hole of the injection mold and the outer forming surface. Background technique [0002] The two-step blowing method is to inject the preform first, and then heat the preform to blow the bottle. The application of two-step blow molding technology first requires the manufacture of an injection mold, and then uses the mold to injection mold the preform. Injection molds generally have multiple cavities in one mold. As the number of cavities increases, how to ensure the quality consistency of each preform is a key issue to be considered in the design and manufacture of injection molds. The qual...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23P15/24B29C45/26B29C45/73
Inventor 谢国基姜晓平胡青春
Owner GUANG DONG XING LIAN PRECISE MACHINERY
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