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Melt treating method of high-vanadium high-speed steel roller material for various rolling machines

A processing method and high-speed steel technology, which is applied in the field of metal material smelting and casting, can solve the problems of large difference in carbide density, low pass rate of roll production, and influence on the use of rolls, so as to eliminate cracks, refine the solidified structure, improve Effects of morphology and distribution

Inactive Publication Date: 2008-05-14
XI AN JIAOTONG UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, because high-speed steel contains more alloying elements such as W, Cr, Mo, and V, and the density difference between these elements and the carbides formed is very large, under ordinary centrifugal casting conditions, the alloy elements of high-speed steel rolls are seriously segregated. , the outer layer has a low V content, while the W and Mo contents are high, and the inner layer is just the opposite, which seriously affects the use of the roll
In addition, in the process of centrifugal casting of high-speed steel composite rolls, the action of centrifugal force is likely to cause cracks in the rolls
Therefore, after high-speed steel is smelted by ordinary methods, it is directly cast into rolls on a centrifugal casting machine. Due to the existence of segregation and the appearance of cracks, the pass rate of roll production is low and the use effect is poor.

Method used

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  • Melt treating method of high-vanadium high-speed steel roller material for various rolling machines

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0030] Ordinary high-vanadium high-speed steel is melted in an induction furnace with a capacity of 750 kg. When the temperature reaches 1620 ° C, it is deoxidized with 0.28% aluminum and then released from the furnace. When the molten steel comes out of the furnace, ferrovanadium particles are added along with the flow, the size of the ferrovanadium particles is 10mm-15mm, and the added amount of the ferrovanadium particles accounts for 1.03% of the total weight of the molten steel. Before the molten steel is poured into the ladle, yttrium-based rare earth magnesium alloy, ferrochromium nitride, potassium salt and metal aluminum with a particle size of 8mm-12mm are pre-added in the ladle, and the addition of the yttrium-based rare earth magnesium alloy accounts for 0.55% of the weight of the molten steel The addition of ferrochromium nitride accounts for 0.37% of the weight of molten steel, the addition of potassium salt accounts for 0.61% of the weight of molten steel, and th...

Embodiment 2

[0032] Ordinary high-vanadium high-speed steel is melted in an induction furnace with a capacity of 500 kg. When the temperature reaches 1595 ° C, it is deoxidized with 0.25% aluminum and then released from the furnace. When the molten steel comes out of the furnace, ferrovanadium particles are added along with the flow, the size of the ferrovanadium particles is 10-15mm, and the added amount of the ferrovanadium particles accounts for 0.89% of the total weight of the molten steel. Before the molten steel is poured into the ladle, yttrium-based rare earth magnesium alloy, ferrochromium nitride, potassium salt and metal aluminum with a particle size of 8mm-12mm are pre-added in the ladle, and the amount of the yttrium-based rare earth magnesium alloy accounts for 0.71% of the weight of the molten steel The addition of ferrochromium nitride accounts for 0.33% of the weight of molten steel, the addition of potassium salt accounts for 0.46% of the weight of molten steel, and the ad...

Embodiment 3

[0034] Ordinary high-vanadium high-speed steel is melted in an electric arc furnace with a capacity of 1500 kg. When the temperature reaches 1618 ° C, it is deoxidized with 0.35% aluminum and then released from the furnace. When the molten steel comes out of the furnace, ferrovanadium particles are added along with the flow, the size of the ferrovanadium particles is 10-15mm, and the added amount of the ferrovanadium particles accounts for 1.12% of the total weight of the molten steel. Before the molten steel is poured into the ladle, the yttrium-based rare earth magnesium alloy, ferrochromium nitride, potassium salt and metal aluminum with a particle size of 8-12mm are pre-increased in the ladle, and the addition of the yttrium-based rare earth magnesium alloy accounts for 0.46% of the weight of the molten steel. %, the addition of ferrochromium nitride accounts for 0.29% of the weight of molten steel, the addition of potassium salt accounts for 0.70% of the weight of molten s...

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Abstract

The invention discloses a melt processing method of high-speed steel rolls containing high vanadium used for various rolling mills. When molten steel in transportation, ferrovanadium granules are added with flowing, the addition amount of the ferrovanadium granules is 0.80-1.20 percent of total weight of the molten steel. Before the molten steel is poured over a pouring ladle, yttrium based rare earth magnesium alloy, nitriding ferrochrome, potassium salt and metal aluminum are added into the pouring ladle in advance; wherein, the addition amount of the yttrium based rare earth magnesium alloy is 0.30-0.80 percent of the weight of the molten steel, the addition amount of the nitriding ferrochrome is 0.20-0.50 percent of the weight of the molten steel, the addition amount of the potassium salt is 0.30-0.80 percent of the weight of the molten steel and the addition amount of the metal aluminum is 0.30-0.60 percent of the weight of the molten steel. When the temperature of the molten steel reaches between 1450-1480 DEG C, the molten steel in a centrifuge is directly cast into rollers; during the process of casting molten steel, the ferrovanadium granules and ferrotitanium granules with granule dimension between 5mm-8mm are added with flowing, wherein, the addition amount of the ferrovanadium granules and the ferrotitanium granules is respectively 0.30-0.80 percent and 0.40-1.00 percent of the total weight of the molten steel. The centrifugal casting high-speed steel rolls containing high vanadium of the invention has less segregation, no casting cracks, high rigidity and good abrasion resistance.

Description

technical field [0001] The invention belongs to the field of metal material smelting and casting, and relates to a melt processing method for iron and steel materials, in particular to a melt processing method for high-vanadium high-speed steel roll materials used in various rolling mills. Background technique [0002] Rolls are the main consumable spare parts in steel rolling production. The quality of rolls directly affects the quality of rolled materials and the production rate of steel rolling equipment. Improving roll quality and prolonging the service life of rolls is a subject of constant concern to roll development, production and use departments. For a long time, infinitely chilled cast iron and high-chromium white cast iron have been the main materials of choice for hot rolls. Because of their simple melting and casting processes, they have been widely used in roll production. However, these two types of roll materials also have disadvantages such as low high-tempe...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C33/04C22C38/26C22C38/36C21C7/00B22D13/02
Inventor 符寒光蒋志强邢建东高义民李明伟成小乐张轶
Owner XI AN JIAOTONG UNIV
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