Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Cloth re-winding rubber pipe of fluororubber and silicon rubber composite extrusion and preparation method thereof

A silicone rubber and fluororubber technology is applied in the field of turbocharged hoses for heavy-duty vehicles, which can solve the problems that the pulse performance cannot meet the standard requirements and the turbocharged hoses are difficult to use for a long time, and achieve the effect of increasing the service life and increasing the burst pressure.

Inactive Publication Date: 2008-12-24
TIANJIN PENGYI GRP CO LTD
View PDF0 Cites 8 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The purpose of this invention is mainly to solve the problem that the existing turbocharged rubber hose is difficult to use for a long time in heavy vehicles, and the long-term pulse performance cannot meet the standard requirements

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Cloth re-winding rubber pipe of fluororubber and silicon rubber composite extrusion and preparation method thereof
  • Cloth re-winding rubber pipe of fluororubber and silicon rubber composite extrusion and preparation method thereof
  • Cloth re-winding rubber pipe of fluororubber and silicon rubber composite extrusion and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0023] produce a figure 1 For the turbocharger hose with an inner diameter of 50±0.5mm×5±0.5mm×400±3mm, the steps are as follows:

[0024] 1) Tube embryo manufacturing process

[0025] Extrude inner rubber and middle rubber: Extrude fluorine rubber and silica gel on the dual compound extruder at the same time, set the extrusion temperature of inner rubber fluorine rubber to 60°C from the machine head, extrusion section, plasticizing section, feeding section, and screw ℃, 50℃, 50℃, 50℃, 50℃, the extrusion temperature of medium rubber silicone is 40℃, 30℃, 30℃, 30℃ from the machine head, extrusion section, plasticizing section, feeding section and screw. °C, 30 °C. The thickness of fluorine rubber is controlled at 0.8mm, and the thickness of silica gel is controlled at 1.2mm.

[0026] The reinforcement layer adopts a composite structure of silica gel and cloth.

[0027] Production of silicone cloth: Cut the cloth according to the size of the silicone tube product, set the th...

Embodiment 2

[0033] produce as figure 2 The shown inner diameter is 60 ± 1 mm × 4.5 ± 0.5 mm × 600 ± 3 mm turbocharger hose, the method steps are as shown in Example 1, the difference is:

[0034] 1) Tube embryo manufacturing process

[0035] Set the extrusion temperature of inner rubber fluoro rubber to 80°C, 70°C, 70°C, 70°C, 70°C from machine head, extrusion section, plasticizing section, feeding section, and screw, and the extrusion temperature of medium rubber silicone from The machine head, extrusion section, plasticizing section, feeding section and screw are all at 50°C, 40°C, 40°C, 40°C, 40°C. The thickness of fluorine rubber is controlled at 0.8mm, and the thickness of silica gel is controlled at 1.2mm.

[0036] Production of silicone cloth: Cut the cloth according to the size of the silicone tube product, and set the thickness of the silicone cloth to 1.2mm.

[0037] 2) Vulcanization molding process:

[0038] Put the semi-finished product of fluorine rubber and silicone tub...

Embodiment 3

[0043] produce as image 3 The turbocharged rubber hose with an inner diameter of 70±1mm×8.5±0.5mm×400±3mm, the method steps are as shown in Example 1, the difference is:

[0044] Set the extrusion temperature of inner rubber fluoro rubber to 50°C, 40°C, 40°C, 40°C, 40°C from the machine head, extrusion section, plasticizing section, feeding section, and screw, and the extrusion temperature of medium rubber silicone from The machine head, extrusion section, plasticizing section, feeding section and screw are all at 20°C, 20°C, 20°C, 20°C, 20°C. The thickness of fluorine rubber is controlled at 1mm, and the thickness of silica gel is controlled at 1.5mm.

[0045] Production of silicone cloth: Cut the cloth according to the size of the silicone tube product, and set the thickness of the silicone cloth to 1.0mm.

[0046] 3) Vulcanization molding process:

[0047] Put the semi-finished product of fluorine rubber and silicone tube after double-compound extrusion on the mandrel, st...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention relates to a cloth winding rubber hose compositely extruded by fluorubber and silastic, and a preparation method thereof; the turbo charging rubber hose made of the fluorubber, oil-proof silastic and cloth winding silica gel comprises a fluorubber inner layer 1, an oil-proof silica gel middle layer 2, and a silica gel cloth outer layer 3, wherein, the thickness of the inner layer is 0.4mm to 1.0mm, the thickness of the middle layer is 1mm to 3mm, and the thickness of each silica gel cloth is 0.5mm to 1.5mm. The preparation method of the invention comprises the following steps of the tube blank manufacturing operation, the reinforcement layer preparation, and the vulcanization and forming process. The invention adopts the silica gel cloth as the reinforcement layer instead of the previous aramid yarns, one layer of cloth winding can be carried out when the aramid yarns are adopted, a plurality of layers of cloth winding can be carried out according to the requirements when the silica gel cloth is adopted, and the rubber hose adopts the technology of firstly and compositely extruding the fluorubber and the oil-proof silica gel, then winding the silica gel aramid cloth, thus further improving the bursting pressure and long-term pulse performance of the turbo charging rubber hose of a heavy-duty vehicle, and prolonging the service life of the rubber hose used in the heavy-duty vehicle.

Description

technical field [0001] The invention relates to the technical field of turbocharged hoses for heavy-duty vehicles, in particular to a fluororubber-silicon-rubber compound-extruded cloth-wrapped hose and a preparation method thereof. Background technique [0002] Turbochargers are increasingly used in modern diesel engines, which can increase the power of diesel engines and improve economic performance. After the diesel engine uses a turbocharger, the engine has high power per liter, low fuel consumption, less pollution, and both indicated power and effective power are improved, which means that the mechanical efficiency is improved, and the economy of high-load operation can be obviously improved. The turbocharger increases not only the power range, but also the economical operating range at high loads. In the low load area, the turbocharger does not significantly improve the economy. [0003] This feature of the turbocharger is very beneficial for heavy-duty diesel vehicl...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): F16L11/04F16L11/10
Inventor 张洪起孙佩祝李凤海张瑞造薛俊芳
Owner TIANJIN PENGYI GRP CO LTD
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products

Browse by: Latest US Patents, China's latest patents, Technical Efficacy Thesaurus, Application Domain, Technology Topic, Popular Technical Reports.

© 2024 PatSnap. All rights reserved.Legal|Privacy policy|Modern Slavery Act Transparency Statement|Sitemap|About US| Contact US: help@patsnap.com