High intensity bridge steel manual welding technique method
A manual welding and process technology, applied in welding equipment, welding/welding/cutting items, manufacturing tools, etc., can solve the problem of no preheating, and achieve simple process, high impact toughness reserve and safety margin, excellent low temperature Effect of impact toughness and crack resistance
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Embodiment 1
[0027] Substrate: steel plate produced by thermomechanical controlled rolling process (TMCP) + tempering, thick plate combination 32mm+32mm; the mechanical properties of the steel plate with a thickness of 32mm are: yield strength R eL : 495MPa, tensile strength R m : 585MPa, Elongation A: 23%, -40℃CA KV Impact energy: 269J. The size of the test plate is 600mm×400mm×32mm; the manual welding groove adopts X-shaped symmetrical groove, and the groove size is shown in figure 1 As shown, δ=32mm, groove angle is 60°, blunt edge H=2mm.
[0028] Welding material matching:
[0029] Manual electrode: The chemical composition and weight percentage of the deposited metal are: C 0.041, Si 0.35, Mn1.20, Ni 1.20, Mo 0.21, P≤0.013, S 0.004, and the rest are iron and unavoidable impurities; the diameter of the manual electrode is Φ4.0mm, the mechanical properties of the welding rod deposited metal is R el =560MPa, R m =645MPa, A=27%, impact energy A KV (-40°C) = 144J.
[0030] Welding ...
Embodiment 2
[0034] Substrate: steel plate produced by thermomechanical controlled rolling process (TMCP) + tempering, thick plate combination 50mm+50mm; the mechanical properties of the steel plate with a thickness of 50mm are: yield strength R eL : 540MPa, tensile strength R m : 635MPa, Elongation A: 21%, -40℃CA KV Impact energy: 188J. The size of the test plate is 600mm×400mm×50mm; the manual welding groove adopts X-shaped symmetrical groove, and the groove size sees figure 1 As shown, δ=50mm, groove angle is 60°, blunt edge H=2mm.
[0035] Welding material matching:
[0036] Manual electrode: The chemical composition and weight percentage of the deposited metal are: C 0.048, Si 0.38, Mn1.30, Ni 1.35, Mo 0.23, P≤0.013, S 0.003, and the rest are iron and unavoidable impurities; the diameter of the manual electrode is Φ4.0mm;
[0037] Welding process parameters are: welding current 170(A), welding voltage 25(V), welding speed 15cm / min, welding heat energy 17kJ / cm, electrode baking syst...
Embodiment 3
[0041] Base material: steel plate produced by thermomechanical controlled rolling process (TMCP) + tempering, thick plate combination 60mm+60mm; the mechanical property of the steel plate with a thickness of 60mm is the yield strength R eL : 495MPa, tensile strength R m : 620MPa, Elongation A: 24.5%, -40℃CA KV Impact power: 257J. The size of the test plate is 600mm×400mm×60mm; the manual welding groove adopts X-shaped symmetrical groove, and the groove size sees figure 1 As shown, δ=60mm, groove angle is 60°, blunt edge H=2mm.
[0042] Welding material matching:
[0043] Manual electrode: The chemical composition and weight percentage of the deposited metal are: C 0.051, Si 0.40, Mn1.50, Ni 1.50, Mo 0.24, P≤0.013, S 0.004, and the rest are iron and unavoidable impurities; the diameter of the manual electrode is Φ4.0mm;
[0044] Welding process parameters are: welding current ~ 165 (A), welding voltage ~ 26 (V), welding speed ~ 15cm / min, welding heat energy ~ 17kJ / cm, elec...
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