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Dyeing pretreatment process for cotton and cheese or warp beam containing cotton fiber

A warp beam dyeing and package yarn technology, applied in the field of textile printing and dyeing, can solve the problems of increased energy waste, negative environmental protection, low whiteness, etc., and achieve the effects of simple realization, low energy consumption, and increased dyeing rate

Inactive Publication Date: 2009-03-11
LUTAI TEXTILE
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In the prior art, affected by the concept of "time-temperature equivalence", the treatment process temperature of cotton and cotton-containing fiber package before dyeing is getting higher and higher, and some have reached as high as 110 degrees or even above. The difference is large, the cylinder body heats the surrounding air to form a convection effect, the high temperature cylinder body is equivalent to a "heating air" for the surrounding environment, and the temperature pollution to the environment is increasing day by day; and because of this "heating air" effect, the cylinder body temperature The temperature difference between the cylinder body and the pre-treatment bath in the cylinder will cause heat exchange between the treatment bath and the cylinder body, and the temperature of the treatment bath will decrease. Cause energy waste to gradually increase
The higher the pretreatment temperature, the more obvious this effect is, which has a certain negative effect on environmental protection.
However, after pure biological enzyme treatment, the whiteness is too low, and there is a certain difference in the degree of uniformity of the pretreatment, and there is also a certain difference in the pretreatment of the normal capillary effect ratio, which basically cannot meet the requirements of varieties with a certain brightness and whiteness.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0009] Embodiment 1: select the dyeing machine of 500kg capacity for use, cheese is 50 worsted yarns of pure cotton, liquid volume is calculated by 4500L, yarn loading rate is calculated by 90, and weight is 450kg. Its processing steps are:

[0010] (1) Biological enzymes are added when the temperature of the main tank is not higher than 55°C, and the addition amount is 1g / l. The biological enzymes have been kept in the main tank for 30 minutes before the oxygen bleaching starts. The waste water in the main tank will not be discharged, and the water will not be increased. The yarn is treated with biological enzymes at 50°C for 30 minutes in the main vat, and it is not discharged after the maintenance. The small auxiliary vat returns water from the main vat twice and directly adds oxygen bleaching aids. The oxygen bleaching aids include 48 degrees Baume caustic soda and quality Percentage concentration is 28% hydrogen peroxide, and its addition amount is respectively 2g / l and 3...

Embodiment 2

[0015] Embodiment 2: select the dyeing machine of 220kg capacity for use, package yarn is 40 count yarns of pure cotton, liquid volume is calculated by 2000L, yarn loading rate is calculated by 100%, and weight is 220kg. Its processing steps are:

[0016] (1) Biological enzymes are added when the temperature of the main tank is not higher than 55°C, and the addition amount is 3g / l. The biological enzymes have been kept in the main tank for 50 minutes before the oxygen bleaching starts. The waste water in the main tank will not be discharged, and the water will not be increased. The yarn is treated with biological enzymes at 40°C for 50 minutes in the main vat, and it is not discharged after the maintenance. The small auxiliary vat returns water from the main vat twice and directly adds oxygen bleaching aids. The oxygen bleaching aids include 48 degrees Baume caustic soda and quality Percentage concentration is 28% hydrogen peroxide, and its addition amount is respectively 2.5g...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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PUM

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Abstract

The invention provides a dyeing pretreatment process for cotton and cheese or warp beams containing cotton fiber, which is characterized by adopting the following steps: (1) treating the cheese or warp beams in a main cylinder by use of biological enzyme for 30 to 50 minutes at the temperature of between 40 and 55 DEG C, and bleaching the cheese or warp beams with oxygen for 30 to 50 minutes at the temperature of between 70 and 95 DEG C; (2) discharging water; (3) washing, discharging water again; and (4) performing enzyme treatment for removing hydrogen peroxide. As the process changes the prior pretreatment for the cotton and cheese or warp beams containing cotton fiber into biological enzyme treatment and oxygen bleaching and reduces the amount of caustic soda and hydrogen peroxide as auxiliaries, the process has the advantages that the maximum temperature of the process is 15 to 40 DEG C lower than of the temperature of the normal oxygen bleaching, the process reduces energy consumption, improves dye-uptake rate, reduces pollution on environment, allows pretreatment to be more friendly to environment, ensures that the whiteness and capillary effect after treatment are equivalent to that of the normal high-temperature pretreatment, improves the dye-uptake rate of cotton fiber, does not limit or affect dyeing process, does not need to replace equipment, has low energy consumption, and is simple to realize.

Description

technical field [0001] The invention provides a cotton and cotton fiber-containing cheese or warp beam dyeing pretreatment process, which belongs to the technical field of textile printing and dyeing. Background technique [0002] Cotton fabric is a natural cellulose fiber that is popular among consumers. However, in the dyeing industry, due to the competition of delivery time and cost, the treatment process before dyeing is farther and farther away from "green". At the same time, with the improvement of people's living standards, more and more attention is paid to the requirements of environmental protection. In the prior art, affected by the concept of "time-temperature equivalence", the treatment process temperature of cotton and cotton-containing fiber package before dyeing is getting higher and higher, and some have reached as high as 110 degrees or even above. The difference is large, the cylinder body heats the surrounding air to form a convection effect, the high te...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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IPC IPC(8): D06M16/00C12S11/00D06L3/02D06L3/11D06M101/06D06L4/12D06L4/13
Inventor 孙会丰邢成利杨道喜孔德茂隋志堂
Owner LUTAI TEXTILE
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