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Autoclaved sand-lime brick and producing method thereof

An autoclaved lime-sand brick and production method technology, applied in the production of ceramic materials, etc., can solve the problems of large dispersion, large expansion coefficient of bricks, easy cracking of walls, etc., and achieve high compressive strength and high expansion coefficient of bricks. stable effect

Inactive Publication Date: 2009-03-18
SHANGHAI ZHENGXIONG NOVEL BUILDING MATERIALS
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0018] The problem of steam-cured lime-sand bricks is that, due to the lack of high-temperature and high-pressure chemical reactions, the strength is unstable, the dispersion is large, and the expansion coefficient of bricks is large. The walls of buildings using steam-cured lime-sand bricks are easy to crack.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0033] Take 44kg of quartz sand and 6kg of quicklime. After the quicklime is broken into pieces of 1.5-2.5cm by a crusher, it is then ground to a fineness of <0.09mm by a new Raymond mill (model 4R3016), and the sieve balance of a 200-mesh square-hole sieve does not exceed 5%. . Lime with the above-mentioned fineness can fully hydrate the calcium oxide in the lime; if the fineness is too coarse, the hydration reaction of calcium oxide cannot be fully carried out, which will affect the strength of the product. The gradation of quartz sand particles is: 1.2-2.4mm, 8.8kg; 0.14-1.2mm, 26.4kg; 0.12mm or less, 8.8kg.

[0034] Put the quartz sand, quicklime and water into a blender and stir. After stirring evenly, it is sent to the digestion tank for digestion. Digest for 4 hours. The moisture content of the digested material is controlled at 8%.

[0035] Then send to the blender and blend again. After stirring evenly, according to the shape of the required product, put it into...

Embodiment 2

[0038] Take 45kg of quartz sand and 5kg of quicklime. After the quicklime is broken into pieces of 1.5-2.5cm by a crusher, it is then ground to a fineness of <0.09mm by a new Raymond mill (model 4R3016), and the sieve balance of a 200-mesh square-hole sieve does not exceed 5%. . The gradation of quartz sand particles is: 1.2-2.4mm, 4.5kg; 0.14-1.2mm, 31.5kg; 9kg below 0.12mm.

[0039] Put the quartz sand, quicklime and water into a blender and stir. After stirring evenly, it is sent to the digestion tank for digestion. Digest for 8 hours. The moisture content of the digested material is controlled at 12%.

[0040] Then send to the blender and blend again. After stirring evenly, according to the shape of the required product, put it into the corresponding brick press, pressurize and form, and the pressure range is 100 tons for a single brick.

[0041] Then send it to the autoclave for steaming under high temperature and high pressure. High-temperature and high-pressure s...

Embodiment 3

[0043] Take 45kg of quartz sand and 5kg of quicklime. After the quicklime is broken into pieces of 1.5-2.5cm by a crusher, it is then ground to a fineness of <0.09mm by a new Raymond mill (model 4R3016), and the sieve balance of a 200-mesh square-hole sieve does not exceed 5%. . The gradation of quartz sand particles is: 1.2-2.4mm, 4.5kg; 0.14-1.2mm, 27kg; 0.12mm or less, 13.5kg.

[0044] Put the quartz sand, quicklime and water into a blender and stir. After stirring evenly, it is sent to the digestion tank for digestion. Digest for 6 hours. The moisture content of the digested material is controlled at 10%.

[0045] Then send to the blender and blend again. After stirring evenly, according to the shape of the required product, put it into the corresponding brick press, pressurize and form, and the pressure range is 100 tons for a single brick.

[0046] Then send it to the autoclave for steaming under high temperature and high pressure. High-temperature and high-pressu...

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Abstract

The invention relates to a method for preparing a steaming-pressure sand lime brick. The steaming-pressure sand lime brick is characterized in that the steaming-pressure sand lime brick is prepared from the following materials in weight percentage: 88 to 90 percent of quartz sand and 10 to 12 percent of calcined lime. The key points of the preparation method include: the fineness of the ground calcined lime is less than 0.09mm; the size distribution of the quartz sand particle is as follows: 10 to 20 percent of quartz sand with the particle diameter of between 1.2 and 2.4mm, 60 to 70 percent of quartz sand with the particle diameter of between 0.14 and 1.2mm, and 20 to 30 percent of quartz sand with the particle diameter of less than 0.12mm; the high-temperature high-pressure process comprises three stages of heating-up, constant temperature and cooling down; the heating-up time is controlled to be between 2 and 2.5 hours, and the heating-up temperature is 200 DEG C; the constant temperature time is controlled to be between 4 and 5 hours, and the constant temperature is controlled to be between 190 and 200 DEG C; the cooling down time is controlled to be between 2 and 2.5 hours; and at the constant temperature stage, the steam pressure is controlled to be between 1.3 and 1.6MPa. The method resolves the problems of big separation degree and expansion coefficient existing in the prior steaming-pressure sand lime brick.

Description

technical field [0001] The invention relates to a production method of an autoclaved lime-sand brick. Background technique [0002] Autoclaved lime-sand brick is a dense silicate concrete product, the main raw materials are lime and sand. It is made by measuring, stirring and digesting the finely ground quicklime and sand, forming under pressure and curing under autoclave. At present, in addition to a small number of imported equipment enterprises in China that can produce lime-sand hollow bricks, most of them are lime-sand solid bricks, and the variety of designs and colors is relatively single. According to the analysis of foreign experience, lime-sand hollow brick products and colored lime-sand bricks will be the development of autoclaved lime-sand bricks. direction. [0003] The authorized announcement number is CN1172065C, and the authorized announcement date is a Chinese invention patent on October 20, 2004, which discloses a production method of steam-cured lime-san...

Claims

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Application Information

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IPC IPC(8): C04B28/18
CPCC04B28/18Y02P40/60C04B14/06C04B20/0076C04B40/024C04B40/0259
Inventor 赵光兴郦志春
Owner SHANGHAI ZHENGXIONG NOVEL BUILDING MATERIALS