Multicomponent flux composition method capable of lowering metal-matrix composite synthesis temperature

A technology of composite materials and combination method, which is applied in the field of preparation of metal matrix composite materials by reaction synthesis, can solve the problems of unstable performance of metal matrix composite materials, difficulty in controlling the shape and size of the reinforcing phase, and increasing the gas absorption capacity of molten aluminum, etc., to achieve Effects of inhibiting the growth of generated particles, improving reaction kinetic conditions, and increasing synthesis reaction speed

Active Publication Date: 2009-04-15
JIANGSU UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, a prominent problem in the melt reaction method is that the temperature required for in-situ reaction synthesis is relatively high, close to or higher than 900°C, or even more than 1000°C. Such a high reaction synthesis temperature not only increases the gas absorption of aluminum liquid , so that the quality of the molten aluminum is reduced, and it is difficult to control the shape and size of the reinforced phase formed in situ, which leads to the unstable performance of the metal matrix composite material synthesized by the reaction, and it is difficult to industrialize the production
Therefore, high reaction synthesis temperature has become a "bottleneck" problem restricting the industrial-scale preparation of metal matrix in situ composites.

Method used

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  • Multicomponent flux composition method capable of lowering metal-matrix composite synthesis temperature
  • Multicomponent flux composition method capable of lowering metal-matrix composite synthesis temperature
  • Multicomponent flux composition method capable of lowering metal-matrix composite synthesis temperature

Examples

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Effect test

Embodiment 1

[0032] Embodiment 1: adopt pure Al as substrate, Zr(CO 3 ) 2 In situ synthesis of Al as a reactive salt 2 o 3 、Al 3 Zr particles reinforced aluminum matrix in situ composites.

[0033] Furnace support such as figure 1 , Add No. 1 flux LiCl to the reaction salt, the amount added accounts for 1% of the total amount of the mixed salt. First, the mixed salt is baked at a low temperature of 250° C. for 3 hours. When preparing to participate in the in-situ reaction, the empty graphite crucible 3 is placed in a high-temperature furnace for heating. When the melt temperature is close to the design temperature, place the mixed salt powder bag 1 on the bracket 2, and place the mixed salt powder bag 1 in the hollow 5 as much as possible in order to prevent a large temperature gradient in the powder bag caused by conduction heat. Observe the state change of the aluminum foil after being heated for about 1 to 2 minutes. It is added into molten aluminum before it softens, and synthe...

Embodiment 2

[0034] Embodiment 2: adopt pure Al as matrix, K 2 ZrF 6 In situ synthesis of Al as a reactive salt 3Zr particles reinforced aluminum matrix in situ composites. Add No. 1 flux LiCl to the reaction salt, and the addition amount is 8% of the total weight of the mixed salt. First, bake the mixed salt at 300°C for 3 hours at a low temperature. When preparing to participate in the in-situ reaction, preheat at a high temperature according to the method in Example 1, and preheat the mixed salt package with the furnace for about 1.5 minutes. It is added into molten aluminum before softening, and then synthesized under 10Hz low-frequency electromagnetic field stirring. When the present invention is not used, the required synthesis temperature is in the range of 800-820°C. After adopting the invention, the reaction synthesis temperature can be reduced to 750-760°C, and the temperature reduction range is 40-70°C.

Embodiment 3

[0035] Embodiment 3: adopt pure aluminum as matrix, with K 2 TiF 6 -KBF 4 The mixture is used as a reaction salt to synthesize TiB 2 Reinforced aluminum matrix composites. The No. 1 flux LiCl is selected, and the addition amount is 3% of the total weight of the mixed salt. Firstly, the mixed salt was baked at 250°C for 3.5 hours at a low temperature. When preparing to participate in the in-situ reaction, preheat at high temperature according to the method in Example 1, preheat the mixed salt package with the furnace for 1 minute, and synthesize under 20Hz low-frequency electromagnetic field stirring. When the present invention is not used, the required synthesis temperature is in the range of 890-910°C. After the invention is adopted, the reaction synthesis temperature can be reduced to 840-850°C, and the temperature reduction range is 40-70°C.

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Abstract

The invention provides an integration method-multiple flux combining method for reducing the composing temperature of an in situ reaction. The polyatomic flux is added into reaction salt for obtaining mixed salt; then the mixed salt is added into a metal fused mass through low temperature roasting and high temperature pre-heating for carrying out composing reaction; and stirring is carried out on the fused mass during a composing process. The compound preparation process of the integral method is accomplished through 'adding a fluxing agent in the reaction salt plus roasting the mixed reaction salt in low temperature plus preheating in high temperature plus stirring and composing', thus achieving the object of reducing the composing temperature of the in situ reaction. The integration method can be adopted for reducing the initial temperature of the fused mass of the in situ reaction by 40 to 80 DEG C. Under a low overheat condition, the integration method is beneficial to inhibiting the growing of an enhancing phase in the high temperature fused mass and is very beneficial to preparing a submicron phase enhanced aluminum-based compound material in industrial scale; simultaneously, the air suction and burning loss amount of the fused mass of aluminum alloy are reduced; the pollution of high temperature to the fused mass is reduced; and seen from the aspect of energy saving, the technology also has the advantages of low cost and high effect.

Description

technical field [0001] The invention relates to the field of preparation of reaction-synthesized metal-matrix composite materials, in particular to a new method for reducing the reaction-synthesis temperature of metal-matrix composite materials—multiple flux combination method. Background technique [0002] At present, in situ synthesis techniques mainly include XD TM method, DIMOX TM Law, PRIMEX TM method, VLS method, LSM method, SHS method, CR method, MA method, melt reaction method (Direct Melt Reaction, DMR), etc. Among them, the melt reaction method is to add solid particles or powders containing reinforced particle-forming elements to molten aluminum or its alloys at a certain temperature to fully react, thereby preparing endogenous particle-reinforced aluminum-based composite materials, and Castings with complex shapes can be poured directly. Therefore, it has the advantages of simple process, low cost, short cycle, and easy industrial production, and is considere...

Claims

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Application Information

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IPC IPC(8): C22C1/10C22B21/06
Inventor 赵玉涛李桂荣陈刚王宏明张松利
Owner JIANGSU UNIV
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