High elasticity and high conductivity beryllium-free copper alloy material and processing technique

A technology of beryllium copper alloy and processing technology, which is applied in the field of high elasticity and high conductivity beryllium-free copper alloy materials and processing technology, can solve the problems of unreliable contact and specified life, high production cost of beryllium copper, production and use restrictions, etc. To achieve the effect of reducing the tendency of thermal processing cracking, weakening harmful effects, and reducing porosity

Active Publication Date: 2009-05-06
中铝洛阳铜加工有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the strength required by beryllium bronze must be obtained through aging heat treatment, and the consistency of aging treatment is poor, and the material becomes brittle when it is not handled properly; the stress release generated during long-term storage of the product causes changes in the performance parameters of elastic components, which cannot meet reliable contact requirements. And the requirements of the specified life; from the perspective of environmental protection, the smoke, vapor and dust of beryllium and its compounds are harmful to human health; in addition, the price of beryllium is expensive, which makes the production cost of beryllium bronze higher, and only high-end products will be considered. , so its production and use are greatly restricted

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0031] A high elasticity and high conductivity beryllium-free copper alloy strip with a specification of 0.3mm×200mm is produced by rolling process, wherein:

[0032] Ingredients: Alloy components are mixed according to weight percentage: Cu: 90%, Ni: 7%, Si: 1.8%, Zn: 0.4%, Mg: 0.3%, and the balance is unavoidable impurities. The sum of each component is 100%; and when batching, the weight ratio of nickel element and silicon element controlled at the same time within the alloy composition range is 3.9:1.

[0033] Melting and casting: use a melting furnace to melt the prepared raw materials. Due to the high casting stress of the alloy, a red ingot crystallizer with a relatively small cooling intensity is used for casting.

[0034] Heating: use a heating furnace to heat the ingot, heating temperature: 850°C, holding time: 1.5h.

[0035] Solid solution: use the quenching device installed on the roller table of the hot rolling mill to use the residual temperature after hot rolli...

Embodiment 2

[0038] A high elasticity and high conductivity beryllium-free copper alloy strip with a specification of 0.3mm×200mm is produced by rolling process, wherein:

[0039] Ingredients: Alloy components are mixed according to weight percentage: Cu: 97%, Ni: 1.8%, Si: 0.5%, Zn: 0.20%, Al: 0.05%, the balance is unavoidable impurities, and the sum of each component is 100%; when batching, the weight ratio of nickel element to silicon element is controlled to be 3.6:1 within the alloy composition range of the proportion.

[0040] Melting and casting: use a melting furnace to melt the prepared raw materials. Due to the high casting stress of the alloy, a red ingot crystallizer with a relatively small cooling intensity is used for casting.

[0041] Heating: use a heating furnace to heat the billet, heating temperature: 980°C, holding time: 8h.

[0042]Solid solution: use the quenching device installed on the roller table of the hot rolling mill to use the residual temperature after hot r...

Embodiment 3

[0045] A high elasticity and high conductivity beryllium-free copper alloy strip with a specification of 0.3mm×200mm is produced by rolling process, wherein:

[0046] Ingredients: Alloy components are mixed according to weight percentage: Cu: 92%, Ni: 4.5%, Si: 1.0%, Zn: 0.30%, Cr: 1.1%, the balance is unavoidable impurities, the sum of each component It is 100%; when batching, the weight ratio of nickel element and silicon element controlled at the same time within the alloy composition range of its proportion is 4.5:1.

[0047] Heating: use a heating furnace to heat the ingot, heating temperature: 850-980°C, holding time: 1.5-8h.

[0048] Solid solution: use the quenching device installed on the roller table of the hot rolling mill to use the residual temperature after hot rolling to conduct online rapid cooling, so that nickel and silicon elements are dissolved in Ni 2 Si phase is precipitated, and the residual temperature of hot rolling is ≥600°C.

[0049] Deformation he...

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PUM

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Abstract

The invention provides a high-elasticity high-conductivity beryllium-free copper alloy material and a machining process thereof. The alloying components in weight percentage of the material are divided into two groups as follows: (1) determined components: 90 to 97 percent of Cu, 1.8 to 7.0 percent of Ni, 0.20 to 1.8 percent of Si, 0.20 to 0.40 percent of Zn, and the balance being inevitable impurities, wherein the sum of the weight percentages of the alloying components is 100 percent; and (2) mutually replaceable components: 0.05 to 0.30 percent of Mg or 0.05 to 0.20 percent of Al, 0.05 to 2 percent of Cr or 0.05 to 2 percent of Ti or less than or equal to 0.5 percent of B or 0.05 to 0.2 percent of P or less than or equal to 0.3 percent of one or more than one among La, Ce and Nd, and the balance being inevitable impurities, wherein the sum of the weight percentages of the alloying components is 100 percent. A process flow adopts the following working procedures of proportioning, melting, casting, heating, hot-rolling, dissolving solids, milling surface, blooming, thermally treating deformation, finishing, checking and packaging. The machine process is characterized in the working procedures of proportioning, melting-casting, heating, dissolving solids and thermally treating deformation.

Description

technical field [0001] The invention belongs to the field of nonferrous metal processing, and in particular relates to a high-elasticity and high-conductivity beryllium-free copper alloy material and a processing technology. Background technique [0002] Beryllium bronze has high elasticity, strength, and excellent thermal conductivity, electrical conductivity, corrosion resistance, wear resistance, and fatigue resistance. The elastic hysteresis, elastic aftereffect, and elastic incompleteness of elastic elements made of beryllium bronze are relatively low It is an important elastic copper alloy material with the best comprehensive performance. However, the strength required by beryllium bronze must be obtained through aging heat treatment, and the consistency of aging treatment is poor, and the material becomes brittle when it is not handled properly; the stress release generated during long-term storage of the product causes changes in the performance parameters of elastic...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C9/06C22C1/02C22F1/08
Inventor 娄花芬刘海涛陈少华张香云张颜孙飞涛马可定韩卫光李湘海
Owner 中铝洛阳铜加工有限公司
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