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Reusable load-carrying vehicle mixed fiver floor heat-insulation mattress forming technique

A technology of mixed fiber and molding process, which is applied in the field of molding process of hybrid fiber floor insulation pad for trucks, can solve problems such as environmental pollution, easy breaking, and fiber becomes brittle, and achieves the advantages of reducing manufacturing cost, reducing process and reducing material cost. Effect

Inactive Publication Date: 2009-06-17
CHINA FIRST AUTOMOBILE
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

After this kind of fiber material is cured by thermoforming, the fiber becomes brittle and easy to break, and the broken fiber will fall seriously during the production and assembly of products, which will affect the surrounding environment and human health; moreover, using glass fiber The manufactured products are difficult to recycle after they are scrapped, causing pollution to the environment

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0008] 35 parts by weight of polyester fiber, 25 parts of polyacrylonitrile fiber, 25 parts of polyamide fiber and 10 parts of polypropylene fiber are made into a mixed fiber sheet; first spread the mixed fiber sheet → spread EVA on the sheet Ethylene-vinyl acetate copolymer → spread aluminum foil after that → heat in an oven, the temperature of the oven is 160°C, that is, the heating time is 20 minutes, and the molding pressure: 4kg / m 2 →Mold cold pressing→trimming after cold pressing→finished product.

Embodiment 2

[0010] 40 parts by weight of polyester fiber, 30 parts of polyacrylonitrile fiber, 30 parts of polyamide fiber and 15 parts of polypropylene fiber are made into a mixed fiber sheet; first spread the mixed fiber sheet → spread EVA on the sheet Ethylene-vinyl acetate copolymer → spread aluminum foil after that → heat in an oven, the temperature of the oven is 165°C, that is, the heating time is 20 minutes, and the molding pressure: 4kg / m 2 →Mold cold pressing→trimming after cold pressing→finished product.

Embodiment 3

[0012] 38 parts by weight of polyester fiber, 28 parts of polyacrylonitrile fiber, 28 parts of polyamide fiber and 17 parts of polypropylene fiber are made into mixed fiber sheet; Ethylene-vinyl acetate copolymer → spread aluminum foil after that → heat in an oven, the oven temperature is 162°C, that is, the heating time is 20 minutes, and the molding pressure: 4kg / m 2 →Mold cold pressing→trimming after cold pressing→finished product.

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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PUM

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Abstract

The invention relates to a forming process for a recyclable insulating mat of a mixed fiber floor of a load-carrying vehicle. The forming process is characterized by comprising: mixing 35 to 40 weight portions of polyester fibers, 25 to 30 weight portions of acrylic fibers, 25 to 30 weight portions of polyamide fibers and 10 to 15 weight portions of polypropylene fibers; and spreading mixed fiber sheets, spreading ethylene-vinylacetate copolymer (EVA), spreading aluminium foils, heating by an oven, mould cold pressing, trimming and obtaining the finished product, wherein the temperature of the oven is kept at 160+ / -5DEC C for 20 minutes and the forming pressure is 4kg / m<2>. The process saves two procedures of spreading non-woven fabrics and glue spreading, avoids mould heating, forms directly at normal temperature, and reduces material cost and manufacturing cost.

Description

Technical field: [0001] The invention relates to a recyclable forming process for a heat insulation pad of a mixed fiber floor of a truck, which is used for the heat insulation pad of a mixed fiber floor of a truck. Background technique: [0002] At present, the floor heat insulation pads of medium and heavy trucks produced in China are all made of glass fiber. After this kind of fiber material is cured by thermoforming, the fiber becomes brittle and easy to break, and the broken fiber will fall seriously during the production and assembly of products, which will affect the surrounding environment and human health; moreover, using glass fiber The finished product is difficult to recycle after it is scrapped, causing pollution to the environment. The molding process of the traditional glass fiber floor heat insulation mat is as follows: laying non-woven fabric → laying glass fiber (impregnated) → laying EVA (ethylene-vinyl acetate copolymer) → laying aluminum foil → mold hot...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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IPC IPC(8): B29C70/34B29C70/54B29K67/00B29K33/20B29K77/00B29K23/00B29K31/00B29L31/58
Inventor 朴尚云任晓珊
Owner CHINA FIRST AUTOMOBILE
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