Dry process of dodecyl sodium sulfate

A technology of sodium lauryl sulfate and drying process is applied in the preparation of sulfate, drying solid materials, heating to dry solid materials, etc., and can solve the problems of high water content in products, affecting product quality, and low operating temperature, etc. To achieve the effect of reducing dust pollution and product loss, reducing the amount of exhaust gas, and reasonable process design

Inactive Publication Date: 2010-12-22
ZANYU TECH GRP CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Industrially, sodium lauryl sulfate is made from lauryl alcohol through sulfation, neutralization, drying and other processes. The drying process can improve product stability and reduce packaging and transportation costs. However, due to sodium lauryl sulfate It is a heat-sensitive multi-foaming viscous substance. The drying conditions are very harsh. When the temperature is too high, it is easy to decompose and the color will deepen. When the temperature is too low, the viscosity of the material is high and it is not easy to disperse.
Existing dry sodium lauryl sulfate usually adopts a spray drying process, which uses hot air as a drying medium, not only has low thermal efficiency, large equipment investment, serious exhaust dust pollution and loss, especially the sodium lauryl sulfate material at 100 It starts to decompose and coke within 4 hours under the temperature of ℃, so that yellow and black spots appear in the white powder, which seriously affects the product quality. The body is decomposed under high temperature conditions for a long time, so every 10 to 20 hours of driving, it is necessary to stop and wash the tower wall, which not only affects production efficiency, increases production consumption, but also produces a large amount of washing wastewater
Chinese patent CN1680303A discloses a spray drying process using a fluidized bed. Although the process reduces dust pollution, it does not fundamentally solve the problem of low thermal efficiency of spray drying, large equipment investment, easy decomposition of the product and deep color, and watery product after drying. Part content is still relatively high; U.S. Patent No. 5,723,433 uses vacuum drying to remove water in lauryl sulfuric acid. This process operates under vacuum, and the operating temperature is low. Heat-sensitive materials are not easy to decompose, but in order to achieve better drying results, A long vacuum drying tube is required, so that the material is easy to block the tube and affect the production efficiency

Method used

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  • Dry process of dodecyl sodium sulfate

Examples

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Effect test

Embodiment 1

[0026] Example 1: After measuring sodium lauryl sulfate with a water content of 70%, preheat it to 75°C in a preheater, and use a gear pump to enter the material into a vacuum drying with steam in a semi-atomized state under a pressure of 1MPa Then it is thrown to the four walls by the swirl plate, slides along the four walls and enters the vacuum scraper drying part with a vacuum degree of 6.0kPa for secondary drying. The moisture content of the dried material is about 2.5%, and then according to the conventional process , Extruded and granulated by a twin-screw extruder to obtain needle-shaped sodium lauryl sulfate products.

Embodiment 2

[0027] Example 2: After metering sodium lauryl sulfate with a water content of 60%, preheat it to 70°C in the preheater, and use a gear pump to put the material into the vacuum drying tube in a semi-atomized state under a pressure of 1.0MPa , and then throw it to the four walls through the swirl plate, slide down along the four walls and enter the vacuum scraper dryer with a vacuum degree of 6.5kPa for secondary drying. The moisture content of the dried material is about 2.0%, and then according to the conventional process, It is extruded and granulated by a twin-screw extruder to obtain needle-shaped sodium lauryl sulfate products.

Embodiment 3

[0028] Example 3: After metering sodium lauryl sulfate with a water content of 30%, preheat it to 75°C in a preheater, and use a screw pump to enter the material into a vacuum drying tube in a semi-atomized state under a pressure of 0.8MPa , and then throw it to the four walls through the swirl plate, slide down along the four walls and enter the vacuum scraper dryer with a vacuum degree of 7.0kPa for secondary drying. The moisture content of the dried material is about 1.5%, and then according to the conventional process, It is extruded and granulated by a twin-screw extruder to obtain needle-shaped sodium lauryl sulfate products.

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Abstract

The invention provides a process for drying lauryl sodium sulfate, which belongs to the technical field of preparation of a surfactant in an organic compound. The method is carried out in a compound vacuum drier formed by a vacuum tube type spray drying part (A), an adapting tank (B) and a vacuum scraper drying part (C), and comprises the following steps: (1) preheating a lauryl sodium sulfate material in a preheater to the temperature of between 50 and 100 DEG C, and making the material be in a half atomized state and enter a vacuum drying tube with vapor in the vacuum tube type spray dryingpart (A) at a pressure of between 0.2 and 1.0MPa by a conveying pump, so that the moisture content of the material is reduced to 50 to 10 percent; (2) introducing the material into the vacuum scraperdrying part (C) through the adapting tank (B) for secondary drying, so that the moisture content of the dried material is lower than 3 percent; and (3) according to the prior process, granulating thedried materials through a double screw extruder to manufacture an acicular product. The process has reasonable design, and can effectively improve the drying efficiency and product quality.

Description

technical field [0001] The invention relates to a drying process of sodium lauryl sulfate, which belongs to the technical field of preparation of surfactants in organic compounds. Background technique [0002] Sodium lauryl sulfate (trade name K 12 ), also known as sodium lauryl sulfate, is an anionic surfactant widely used at present. Because of its excellent decontamination, emulsification, foaming ability, non-toxic and good biodegradability, it is widely used in daily chemical industry, toothpaste, medicine, chemical industry, textile, electroplating, mineral processing and other fields. [0003] Industrially, sodium lauryl sulfate is made from lauryl alcohol through sulfation, neutralization, drying and other processes. The drying process can improve product stability and reduce packaging and transportation costs. However, due to sodium lauryl sulfate It is a heat-sensitive multi-foaming viscous substance. The drying conditions are very harsh. When the temperature is ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C07C305/04C07C303/24C07C303/42F26B17/10F26B7/00F26B3/12F26B5/04B01J2/20
Inventor 方银军吴红平秦志荣胡剑品
Owner ZANYU TECH GRP CO LTD
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