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Method for manufacturing beverage filled in container

A manufacturing method and container packaging technology, which are applied in the field of containerized beverages, can solve the problems of lowering the temperature that cannot be filled, achieve simple equipment, reduce equipment costs and operating costs, and achieve thin-walled effects.

Inactive Publication Date: 2009-07-22
TOYO SEIKAN KAISHA LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0009] In order to solve the above-mentioned shortcomings of the conventional hot filling method, it is more effective to lower the filling temperature. However, if the content is sterilized and cooled to room temperature, it cannot be denied that the process from the storage tank used in general filling equipment to the filling machine cannot be denied. , the possibility of microbial infection in the joints, gaskets, infusion pumps and other small parts of the infusion system, from the perspective of product safety, the filling temperature cannot be lowered lower than the above-mentioned solution

Method used

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  • Method for manufacturing beverage filled in container

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0063] A green tea beverage (pH 5.9, catechin content 52 mg%) was produced using a PET bottle with a capacity of 2 L, and using the above-mentioned production method and apparatus.

[0064] That is, hot water is used to sterilize and clean the bottle at 90°C for 3 seconds, and the green tea beverage that has been sterilized at a high temperature of 135°C for 30 seconds and then rapidly cooled to room temperature is stored in the pre-sterilized and cleaned bottle until the contents The sterilization value is above the storage tank with positive pressure maintained by sterile gas, and then the sterile gas is used to pressurize the top tank and supply it to the filling machine, and fill it into the bottle that has been sterilized and cleaned with hot water in the management space, and use Pre-sterilized, cleaned lids are sealed. In addition, the liquid path from the rapid cooler to the filling machine is a closed path that maintains a positive pressure with sterile gas and is sep...

Embodiment 2

[0070] An acidic beverage of 100% orange juice (pH 3.61) was produced by using a PET bottle with a capacity of 1.5 L and using the above-mentioned production method and apparatus.

[0071] That is, the bottle is subjected to heat sterilization and cleaning at 90° C. for 3 seconds with hot water, and then rapidly cooled to normal temperature (31° C. to 32° C. ) of the acidic beverage is stored in pre-sterilized, cleaned to more than the sterilization value of the content and utilize sterile gas to maintain positive pressure in the storage tank, the following utilize the same method as in Example 1 to obtain bottled acidic beverage. In addition, the filling temperature at this time was 30 degreeC. Next, as in Example 1, in order to investigate changes in the color tone and taste of the acidic beverage produced by the conventional hot-fill method, the pH value and color tone of the green tea were measured for the acidic beverage after production. , Vitamin C. The respective res...

Embodiment 3

[0105] A green tea beverage (pH 5.9, catechin content 52 mg%) was produced using a PET bottle with a capacity of 2 L, and using the above-mentioned production method and apparatus.

[0106] That is, the management space where the container is cleaned, filled, and sealed is sterilized with a peracetic acid chemical (trade name: To-yo-Actibu) at a concentration of 2,000 ppm at 40°C in advance for 10 minutes, and then washed with hot water at 90°C. It is confirmed that it has a bactericidal effect of more than 6D relative to spore bacteria such as B.subtilis and B.coagulans. In addition, the bottle is heat-sterilized and cleaned at 90°C for 3 seconds with hot water, and the green tea beverage that is rapidly cooled to room temperature after heat-sterilized at 135°C for 30 seconds for a short period of time is stored in the pre-sterilized and cleaned bottle. The sterilizing value of the object is above the storage tank and the positive pressure is maintained by the sterile gas, an...

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Abstract

It is intended to provide a process for producing a packaged drink whereby filling can be performed at room temperature without resorting to using a chemical or sterile water, the favorable taste and flavor of the content can be maintained while relieving the thermal degradation thereof, it becomes unnecessary to employ a heat-resistant container or to thermally sterilize or cool after sealing, and thus both of the equipment cost and the running cost can be largely reduced. After thermally sterilizing the content to give a definite sterilization value, it is quickly cooled to room temperature and then stored in a storage tank that has been preliminarily sterilized under such conditions as being equal to or exceeding the thermal sterilization conditions for the contents. While maintaining the storage tank under positive pressure with the use of a sterile gas, the content is fed into a filling machine that has been preliminarily sterilized under such conditions as being equal to or exceeding the thermal sterilization conditions for the contents. Thus, the liquid-feeding system ranging from the storage tank to the filling machine is made a closed liquid-feeding pathway free from the invasion of air from the outside. The drink is filled into a container having been sterilized with hot water in an environment-controlled space isolated from the outside wherein the surroundings have been thermally sterilized and washed with hot water at 65 DEG C to 100 DEG C.

Description

technical field [0001] The present invention relates to a container-packed beverage, in particular to a method for manufacturing container-filled beverages such as a container-packed tea beverage and a container-packed acidic beverage. Background technique [0002] Conventionally, as methods for producing container-packed beverages such as low-acid beverages such as tea beverages in PET bottles and acidic beverages such as fruit juice-containing beverages, hot-filling methods and aseptic filling methods are known. The hot filling method, for example, in the case of acidic beverages such as tea beverages with a pH below 4.6, heat sterilization at the same or higher conditions as 12°C and 4 minutes; ℃, 30 minutes or more under the conditions of heat sterilization, and the content is filled in the cleaned container while the liquid temperature is maintained at 65 ℃ to 90 ℃, thereby using the heat of the content to sterilize and seal the container. Afterwards, in order to steri...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B67C3/00B67C7/00B65B55/06
Inventor 千本克己岩下健
Owner TOYO SEIKAN KAISHA LTD
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