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Lost-foam casting process

A technology of lost foam casting and process, which is applied in the direction of manufacturing tools, casting molding equipment, casting molds, etc. It can solve the problems of slow cooling of the surface of castings, changes in the microstructure of castings, and changes in the chemical composition of castings, etc., and achieve high temperature resistance. , organizational structure change, mechanical performance enhancement effect

Inactive Publication Date: 2009-10-14
刘则斌
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  • Summary
  • Abstract
  • Description
  • Claims
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AI Technical Summary

Problems solved by technology

The traditional lost foam casting process believes that in order to ensure that the box does not collapse, the vacuum degree must be reduced for several minutes while the plastic cloth does not move. This is a misunderstanding in the traditional lost foam casting process; moreover, the traditional lost foam casting process There is a large stress inside the casting after casting. In order to solve the shortcoming of large stress inside the casting, the traditional process adopts a separate aging treatment after the casting process is completed; Slower, part of the residual carbon element after the lost foam gasification is easy to infiltrate the casting from the outside to the inside, resulting in changes in the chemical composition of the casting, changes in the microstructure of the casting, and changes in performance, resulting in castings that do not meet the requirements

Method used

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Embodiment Construction

[0016] In order to clearly illustrate the technical features of the solution, the solution will be described below through a specific implementation manner.

[0017] A kind of lost foam casting process, it comprises the following steps successively:

[0018] a: Combine the models similar in size and shape to the castings to form a model cluster, brush the refractory layer and dry it;

[0019] b: Bury the dried model clusters in the sand box, vibrate and cover with plastic cloth;

[0020] c: casting under negative pressure;

[0021] d: After the casting is completed, uncover the plastic cloth, and continue to draw the vacuum for several minutes under the same negative pressure as in step c until the surface of the casting is hardened and formed, then fully cool down, and turn over the box to pick up the piece. The vacuum extraction time is shorter than the total time of vacuum extraction after the traditional lost foam casting process gradually reduces the vacuum degree after...

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PUM

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Abstract

The invention relates to a lost-foam casting process which overcomes the technical bias existing in the prior art of mould shell collapsing due to the uncovered plastic cloth after finishing casting and is successfully developed. The process comprises the following steps: after the casing step of the traditional lost-foam casting process is finished, the plastic cloth is immediately uncovered, the vacuum is continued to be extracted for a plurality of minutes under the negative pressure during the casting process until the surface of the casting part is hardened and shaped, and then the casting part is taken out form the box after sufficient cooling. The invention has the advantages that the process changes the organizational structure of the casting part, enables the crystal grain to become fine, enhances the mechanical property of the casting part, and enables the chemical composition to be more qualified as well as the shelling falling of the coating layer of the casting part to be more thorough.

Description

technical field [0001] The invention relates to the technical field of lost foam casting technology, in particular to a lost foam casting technology that overcomes the prejudice of the prior art. Background technique [0002] The lost foam casting process is already a mature technology. The traditional lost foam casting process is to bond and combine foam models similar in size and shape to the castings to form a model cluster, brush the refractory layer and dry it, and bury it in dry quartz sand. In the box, after being vibrated, covered with plastic cloth, it is casted under negative pressure. After casting, when the plastic cloth does not move, reduce the vacuum degree and continue vacuuming for several minutes until the surface of the casting is hardened and formed, then stop vacuuming (The specific time for the vacuum extraction is determined by the condition of the casting, the purpose is to make the surface of the casting harden and form), uncover the plastic cloth, a...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22C9/04
Inventor 刘则斌赵光礼耿庆会
Owner 刘则斌
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