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Processing method of warp knitting plush fabrics with burning out printing terylens

A technology of burnt-out printing and plush fabrics is applied in the processing field of burnt-out printed polyester warp knitted plush fabrics. , Avoid residue, protect the effect of warp knitting machine

Inactive Publication Date: 2010-11-03
CHANGSHU XINXIN WARP & KNITTING
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] The applicant has also entrusted a professional literature search department to conduct extensive searches, but in the prior art, no technical revelation about the elimination of the above-mentioned deficiencies in fabrics woven from heterogeneous fibers can be eliminated after burn-out printing
Moreover, as known in the industry, piled fabrics of heterogeneous fibers are prone to serious residues during the warp knitting process, which are difficult to remove due to the strong stubbornness of the residues, thereby affecting the service life of the warp knitting machine

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0029] The processing gross height is 2.5mm and the weight is 310g / m 2 Take the ultra-soft short-pile burnt-out printed cloth with a width of 155cm as an example, the specific steps are as follows:

[0030] A) Raw material selection, choose 75D / 144F DTY polyester low-stretch yarn as the raw material of velvet yarn, choose 55D / 24F FDY semi-dull polyester yarn as the bottom yarn raw material, wherein: the mass percentage of DTY polyester low-stretch yarn in the fabric is 65%, and the mass percentage of FDY semi-dull polyester yarn in the fabric is 35%;

[0031] B) weaving, adopting the model that is produced by Karl Mayer Company of Germany is that the HKS3-ME28 high-speed KS warp knitting machine weaving obtains a grammage of 310g / m 2 , gray fabric with a width of 155cm and a wool height of 2.5mm;

[0032] C) heat setting, put the gray cloth obtained by step B) into a heat setting machine for heat setting, the heat setting temperature is 210°C, the setting time, that is, the ...

Embodiment 2

[0040] The processing gross height is 5mm and the weight is 350g / m 2 Take the ultra-soft short-pile burnt-out printed cloth with a width of 170cm as an example, the specific steps are as follows:

[0041] A) Raw material selection, choose 75D / 96F DTY polyester low-stretch yarn as the raw material of velvet yarn, choose 68D / 24F FDY semi-dull polyester yarn as the bottom yarn raw material, wherein: the mass percentage of DTY polyester low-stretch yarn in the fabric is 60%, and the mass percentage of FDY semi-dull polyester yarn in the fabric is 40%;

[0042] B) weaving, adopting the model that is produced by Karl Mayer Company of Germany is that the HKS3-ME28 high-speed KS warp knitting machine weaving obtains a grammage of 350g / m 2 , gray fabric with a width of 170cm and a wool height of 5mm;

[0043] C) heat setting, put the gray cloth obtained by step B) into a heat setting machine for heat setting, the heat setting temperature is 200°C, the setting time, that is, the fiber...

Embodiment 3

[0051] The processing weight is 350g / m 2 , the pure polyester coral fleece burnt-out printed cloth with a format width of 185cm and a wool height of 5mm is an example. The specific steps are as follows:

[0052] A) Raw material selection, choose 150D / 288F DTY polyester low-stretch yarn as the raw material of velvet yarn, choose 100D / 36F FDY semi-dull polyester yarn as the base yarn raw material, wherein: the mass percentage of DTY polyester low-stretch yarn in the fabric is 80%, and the mass percentage of FDY semi-dull polyester yarn in the fabric is 20%;

[0053] B) weaving and slitting, adopting the model produced by Karl Mayer of Germany is the HDR61DPLM / 40E21 double-needle bed Raschel warp knitting machine weaving, and slitting the gray cloth to obtain a grammage of 350g / m 2 And gray cloth with a width of 185cm;

[0054] C) heat setting and pretreatment after heat setting, put the gray cloth obtained in step B) into a heat setting machine for heat setting, the heat setti...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Abstract

The invention relates to a processing method of warp knitting plush fabrics with burning out printing terylens. The processing method comprises the following steps of: materials selection: selecting DTY (Draw Textured Yarn) terylen low stretch yarns from 75 D to 150 D as felted yarn materials and selecting FDY (Fully Drawn Yarn) semi-dull polyester yarns from 50 D to 100 D as ground yarn materials, wherein the DTY terylen low stretch yarns account for 60-80% of the fabrics by weight percent, and the FDY semi-dull polyester yarns account for 20-40% of the fabrics by weight percent; weaving or slitting after weaving; thermally forming or pretreating after thermally forming; brushing and cropping the front surface or brushing and cropping the back surface, cropping the back surface and pilling; post-forming; burning out printing: carrying out burning out printing on grey fabrics subjected to the post-forming by using a burning out printing alkali slurry; steaming; post-treating; and forming a finished product. By the technical scheme, the fabrics can achieve the advantages of strong third dimension of patterns, ideal sculptured pattern effects and favorable shininess, residues does not generate in the weaving process, which is beneficial to protecting warp knitting machines.

Description

technical field [0001] The invention belongs to the technical field of polyester plush fabric processing, and in particular relates to a processing method of burnt-out printed polyester warp-knitted plush fabric. Background technique [0002] The warp-knitted plush fabric after burn-out printing (usually referred to as burn-out printing) is rich in the appreciation value of handicrafts, so it is widely used in hotels, restaurants, means of transportation (airplanes, trains, ships and cars, etc.), conference centers and family bedding. and clothing etc. [0003] The processing method of burnt-out printing plush fabric in the prior art includes but is not absolutely limited to the steps included: raw material selection, weaving (warp knitting), heat setting, pretreatment, napping, carding, shearing, Shake grain (high temperature steam steaming granulation), post-setting, burn-out printing, steaming, post-processing and final product setting. The raw material selection step i...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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IPC IPC(8): D04B21/02D04B21/04D04B23/02D06C7/02D06C23/02D06C13/00D06C3/00D06P1/38D06P1/673D06P1/44D06P3/52
Inventor 黄忠清
Owner CHANGSHU XINXIN WARP & KNITTING
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