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Method for carrying out simulated training of non-melt argon tungsten-arc welding on liquefied natural gas (LNG) carrier for welders

A tungsten argon arc welding and LNG ship technology, applied in arc welding equipment, welding equipment, manufacturing tools, etc., can solve the problems of poor welding seam tightness, wooden box ignition, poor penetration of welding joints, etc. The effect of poor welding straightness, preventing welding penetration and controlling post-weld deformation

Active Publication Date: 2010-12-01
HUDONG ZHONGHUA SHIPBUILDINGGROUP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Although the flame retardant layer is placed on the back of the weld, it only plays a certain role in heat insulation. The molten droplets that have been welded will cause the wooden insulating box underneath to be scorched, and even the wooden box will be ignited if it is serious.
[0005] 2. Poor penetration of welded joints or welding defects such as weld penetration will result in poor tightness of welds, resulting in leakage of liquid cargo tanks
[0006] 3. Welders perform all-position welding with bare hands, resulting in poor straightness of the weld seam or unsightly weld seam shape
[0007] 4. The film material is heated and cooled unevenly by the welding arc, resulting in obvious deformation after welding
[0008] There are two main reasons for the above problems: one is that the invar material to be welded is thin; the other is that the welder's operation gestures are unstable, and it is difficult to control the temperature of the molten pool during welding
[0009] From the above reasons, the thickness of the material is fixed, mainly how to overcome the welding quality problem caused by the welder's unsteady manual operation

Method used

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  • Method for carrying out simulated training of non-melt argon tungsten-arc welding on liquefied natural gas (LNG) carrier for welders
  • Method for carrying out simulated training of non-melt argon tungsten-arc welding on liquefied natural gas (LNG) carrier for welders
  • Method for carrying out simulated training of non-melt argon tungsten-arc welding on liquefied natural gas (LNG) carrier for welders

Examples

Experimental program
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Effect test

Embodiment 1

[0042] This embodiment is to carry out the welding operation of the film material on the vertical surface on the liquid cargo tank of the liquefied natural gas ship, and the purpose is to train the welding technology and process of the vertical welding between two invar film materials on the vertical surface.

[0043] like image 3 as shown, image 3It is a schematic diagram of the vertical welding of samples by the method of the present invention for the simulation training of non-melting tungsten argon arc welding of LNG ships for welders. It can be seen from the figure that during the welding operation, the second invar film material e2 as the base is placed on a piece of wood block 3, and then a piece of heat insulating material 2 is placed on the place where the weld to be welded is in contact with the wood block 3 , whose purpose is to prevent the wood block from burning due to excessive temperature. The first invar film material e1 is placed on the second invar film m...

Embodiment 2

[0048] This embodiment is to carry out the welding operation of the film material on the bottom surface of the cargo tank of the liquefied natural gas ship, and the purpose is to train the welder on the technology and process of welding between two invar film materials on the top surface of the liquid cargo tank.

[0049] like Figure 4 as shown, Figure 4 It is a schematic diagram of overhead welding of samples by the method of the present invention for the simulation training of non-melting tungsten argon arc welding for welders on LNG ships. It can be seen from the figure that this operation is to weld a piece of circular invar film material as a repair welding liner b to the invar material a on the top of the cargo tank. The weld seam here is located at the edge of the repair welding liner b, which is a circular weld seam.

[0050] After laminating the two Invar film materials, select a suitable clamping workpiece. The clamping tool here is the crocodile pliers 7. The st...

Embodiment 3

[0054] This embodiment is to carry out the welding operation of the film material on the bottom surface of the liquid cargo tank of the liquefied natural gas ship, and the purpose is to train the welder on the technology and process of welding between two Invar film materials on the bottom surface of the liquid cargo tank.

[0055] like Figure 5 as shown, Figure 5 It is a schematic diagram of using shoulder pole clamps for welding clamping in the method of the present invention for the simulation training of welders on LNG ship non-melting argon tungsten arc welding. As can be seen from the figure, the operation is to weld a circular invar film material to the invar material at the bottom of the cargo tank. The weld here is located at the edge of the two Invar materials and is a straight weld.

[0056] In this embodiment, aiming at the position and shape of the weld seam, the pole clamp 9 is selected as the clamping tool for fixing. The shoulder pole clamp 9 includes a cl...

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Abstract

The invention relates to a method for carrying out a simulated training of non-melt argon tungsten-arc welding on a liquefied natural gas (LNG) carrier for welders, which needs to simulate the welding between film materials on a cargo tank containment system on the LNG carrier. The method comprises the following steps: firstly, clamping the welded seam of a specimen needing to be welded by using a clamping tool, and then, carrying out fixed-position welding; then, lining and pressing a radiating component at the edge of the welded seam, and clamping the radiating component by using the clamping tool; and finally, enabling the nozzle of a welding torch to be close to the edge of the radiating component for welding, and removing the clamping tool after welding. The method of the invention performs important functions of avoiding the weld penetration of invar film materials by welders in operation and controlling the post welding distortion, and greatly improves the training efficiency and effect of manual TIG welding.

Description

technical field [0001] The invention relates to LNG ship manufacturing, in particular to a method for simulated training of non-melting tungsten argon arc welding welders on the LNG ship before actual operation. Background technique [0002] With the rapid growth of my country's economy, the country's demand for energy is also increasing. As an ideal green fuel, liquefied natural gas (LNG) is mainly used in thermal power generation, city gas, and steel industry. Because of its cleanness, high efficiency and low cost, it has become the key target of development and utilization in my country at the beginning of this century. LNG carrier is the main means of transportation of LNG, and one of the main cargo tank types is GTNO.96E-2 membrane type, which needs to be able to guarantee the ability to transport natural gas at -163°C. The liquid cargo tank containment system of LNG ship is a large container on the LNG ship to accommodate liquefied natural gas, and its manufacture is ...

Claims

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Application Information

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IPC IPC(8): B23K9/167B23K9/235B23K9/32B23K37/04
Inventor 秦毅朱建华张翼飞沈建锋
Owner HUDONG ZHONGHUA SHIPBUILDINGGROUP
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