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Blow pipe for copper smelting furnace and manufacturing method thereof

A technology of copper smelting furnace and manufacturing method, which is applied to furnaces, reverberatory furnaces, furnace components, etc., which can solve problems such as low service life, melting loss and erosion of refractory layer, consumption of blowing pipe, etc., and achieve long service life and high strength.

Active Publication Date: 2010-12-08
广州工业投资控股集团有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] However, the temperature in the copper liquid pool is generally as high as 1100°C or more. At present, most of the blowpipes used in copper smelting furnaces are iron pipes coated with a refractory protective layer on the surface. The scouring vibration and slag erosion performance of high-speed gas flow is poor, and the refractory layer is rapidly melted and eroded, which makes the metal pipe oxidize rapidly, resulting in a large amount of consumption of the blower pipe, and the overall service life is low
For this reason, workers have to change tubes frequently, which increases labor intensity. In addition, frequent tube changes also cause blowing to stop wind, lower furnace temperature, and prolong copper smelting time, thereby reducing production efficiency and increasing copper blowing costs.

Method used

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  • Blow pipe for copper smelting furnace and manufacturing method thereof
  • Blow pipe for copper smelting furnace and manufacturing method thereof
  • Blow pipe for copper smelting furnace and manufacturing method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0041] The raw materials contained in the refractory pipe of the copper smelting furnace blowpipe are shown in Table 1:

[0042] Table 1 Raw materials contained in the refractory tube of the copper smelting furnace blowpipe

[0043]

[0044] The composition of the raw materials in the refractory mud is shown in Table 2:

[0045] Table 2 Raw material composition of refractory mud

[0046]

[0047]

[0048] The manufacture method of this kind of copper smelting blowpipe comprises the following steps:

[0049] 1) Weigh the raw materials according to the mass parts described in Table 1, premix with a cone mixer, add an appropriate amount of water after premixing and place in a wheel mill to mix the materials evenly, and keep the materials for more than 24 hours;

[0050] 2) The trapped mud enters the vacuum extruder and is extruded into a wet billet, which is naturally placed for more than 48 hours and the billet is trimmed, and then the billet is dried until the moistu...

Embodiment 2

[0055] The raw materials contained in the copper smelting blowpipe refractory pipe are shown in Table 3:

[0056] Table 3 Raw materials contained in the refractory pipe of the copper smelting furnace blowpipe

[0057]

[0058]

[0059] The composition of raw materials in the refractory mud is shown in Table 4:

[0060] Table 4 Raw material composition of refractory mud

[0061]

[0062] Copper smelting blowpipe is prepared in the present embodiment, and its steps are identical with embodiment 1.

Embodiment 3

[0064] The raw materials contained in the copper smelting blowpipe refractory pipe are shown in Table 5:

[0065] Table 5 Raw materials contained in the refractory pipe of the copper smelting furnace blowpipe

[0066]

[0067]

[0068] The composition of the raw materials in the refractory mud is shown in Table 6:

[0069] Table 6 Raw material composition of refractory mud

[0070]

[0071] Copper smelting blowpipe is prepared in the present embodiment, and its steps are identical with embodiment 1.

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Abstract

The invention discloses a blow pipe for a copper smelting furnace and a manufacturing method thereof. In the blow pipe, one side of a metal pipe is sleeved on one side of a fire-resistant pipe; the sleeved part is sealed by fire clay; a non-fire-resistant pipe is the metal pipe; and the fire-resistant pipe contains the following raw materials in part by mass: 55 to 65 parts of alumina, 20 to 25 parts of magnesia, 10 to 15 parts of active magnesia powder, 2 to 3 parts of zirconia micro powder, 2 to 4 parts of plasticizing agent, and 7 to 9 parts of binding agent. The blow pipe for the copper smelting furnace has the advantages of high-temperature resistance, thermal shock resistance, high strength, resistance to corrosion of gases such as SO2 and the like, resistance to scouring and vibration of copper slag and high-speed combustion-gas flow and corrosion of molten slag, and long service life.

Description

technical field [0001] The invention relates to a blow pipe for a copper smelting furnace and a manufacturing method thereof. Background technique [0002] The smelting of copper needs to go through the stages of charging, melting, oxidation, reduction, casting, etc. In the oxidation stage, the blowpipe is inserted into the copper liquid and blown into compressed air to remove some impurities in the copper liquid. A reducing agent such as heavy oil is blown into the liquid to remove the gas in the copper liquid and reduce cuprous oxide. [0003] However, the temperature in the copper liquid pool is generally as high as 1100°C or more. At present, most of the blowpipes used in copper smelting furnaces are iron pipes coated with a refractory protective layer on the surface. The scouring vibration and slag erosion performance of high-speed gas flow is poor, and the refractory layer is rapidly melted and eroded, which makes the metal pipe oxidize rapidly, resulting in a large a...

Claims

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Application Information

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IPC IPC(8): F27D3/16C04B35/106C22B15/04
Inventor 刘芳范志辉李绍康陈学文聂铁安袁添翼李生英王猛梁文林
Owner 广州工业投资控股集团有限公司
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