Manufacture technology of bimetal composite pipe

A bimetallic composite pipe and production process technology, applied in metal processing equipment, manufacturing tools, coatings, etc., can solve the problems of wear-resistant or corrosion-resistant layer shedding, insufficient wear resistance and corrosion resistance, etc., to improve the use of The effect of longevity, high safety in use, and high wear and corrosion resistance

Inactive Publication Date: 2010-12-29
傅德生
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Problems solved by technology

Because the transportation of materials in production is long-distance pressure transportation, the pipeline not only bears pressure, but also bears severe wear and corrosion. In order to use safety, it is necessary to give priority to the toughness of the pipeline. Therefore, Q235 and 16Mn steel are often used as pipelines, but Such steel pipes fail prematurely due to insufficient wear resistance and corrosion resistance, and the annual loss of steel pipes used to transport materials in China amounts to more than one billion yuan
[0003] In order to improve the service life of the pipeline, a variety of composite pipeline processes have emerged, such as using the lost foam vacuum suction casting method to cast a wear-resistant or corrosion-resistant alloy layer in the steel pipe, and using the self-propagating high-temperature synthesis

Method used

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Examples

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Example Embodiment

[0007] 1. Smelting of molten metal

[0008] A According to the carbon steel oxidation smelting process, the structural layer carbon steel molten steel is smelted, and the electric furnace is used for smelting. The whole smelting process consists of four steps: melting period, oxidation period, reduction period, and tapping sedation. In the oxygen combination process, oxygen blowing is carried out in advance in the melting period, and the oxygen blowing process is continued until the end of the oxidation period, that is, the melting period and the oxidation period are combined into a continuous process. Continuous oxygen blowing operation can obtain higher temperature of molten steel at the end of oxidation. The main task of reduction period is to effectively deoxidize and desulfurize, and to adjust the chemical composition and temperature of molten steel to make it meet the requirements of tapping;

[0009] B is smelted by the high-alloy non-oxidative smelting process to smelt...

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Abstract

The invention discloses a manufacture technology of a bimetal composite pipe, which comprises the following steps of: 1) smelting structure layer carbon steel liquid according to a smelting technology of a carbon steel oxidizing method, and smelting a base body structure high-chromium iron liquid according to a smelting technology of an alloy non-oxidizing method; 2) forming by means of centrifugal pouring, wherein a centrifugal metal molding paint can adopt resin-coated sand or water base zircon powder paint; 3) injecting the carbon steel liquid into a mould; 4) pouring the high-chromium iron liquid when the temperature of the surface of the carbon steel liquid reaches the semi-solidification status, forming a transition layer between two alloys, and mutually melding to form into an integrated casting piece; and 5) immediately putting the casting part into a heat preserving furnace or embedding into the sand after the casting part is demoulded to gradually reduce the temperature. By adopting the technology, the manufacture technology adopts the metallurgical combination without a gape between the carbon steel and the high-chromium iron, leads the composite pipe to have high use security, and has high wear-resistant and corrosion-resistant capability, thereby prolonging the service life of the composite pipe.

Description

technical field [0001] The invention relates to a production process of a metal pipe, in particular to a production process of a bimetal composite pipe. Background technique [0002] Pipeline transportation is a common material transportation method in production. For example, the pulverized coal and ash of power plants, the slurry and tailings of mines, the pipelines of dredgers, and the materials of chemical plants, food factories, coal washing plants, cement plants, etc. are also often transported by pipelines, so the amount of pipelines is very large. huge. Because the transportation of materials in production is long-distance pressure transportation, the pipeline not only bears pressure, but also bears severe wear and corrosion. In order to use safety, it is necessary to give priority to the toughness of the pipeline. Therefore, Q235 and 16Mn steel are often used as pipelines, but Such steel pipes fail prematurely due to insufficient wear resistance and corrosion resi...

Claims

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Application Information

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IPC IPC(8): B22D13/02B22D19/16B22C3/00
Inventor 傅德生
Owner 傅德生
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