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Method for manufacturing crushing wall or rolling mortar wall pouring system of cone crusher during sand-coated casting of inner/outer metal molds

A cone crusher and metal mold sand coating technology, which is applied in the direction of manufacturing tools, casting molding equipment, metal processing equipment, etc., can solve the problems of extensive molding methods, high cost, high labor intensity, etc. The scouring ability is clean and realizes the effect of assembly work

Active Publication Date: 2011-01-26
广西长城机械股份有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The disadvantages are: the molding method is extensive, the efficiency is low, the dimensional accuracy of the casting is low, the surface roughness is poor, especially the thickness of the sand barrier layer of the sand barrier outer chiller is difficult to control, and the quality of the casting is unstable; sticky sand, sand holes, and burrs fly Casting defects such as edges are unavoidable; moreover, it is difficult to clean the water glass sand castings, and the follow-up process is labor-intensive and costly
At the same time, it is also difficult to reuse the old sand of sodium silicate sand. The ratio of iron to sand is generally 1:3~5, the load of old sand regeneration is heavy, and the investment of old sand recycling equipment is large.

Method used

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  • Method for manufacturing crushing wall or rolling mortar wall pouring system of cone crusher during sand-coated casting of inner/outer metal molds
  • Method for manufacturing crushing wall or rolling mortar wall pouring system of cone crusher during sand-coated casting of inner/outer metal molds
  • Method for manufacturing crushing wall or rolling mortar wall pouring system of cone crusher during sand-coated casting of inner/outer metal molds

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0048] Example 1 Manufacture Broken Wall Gating System

[0049] refer to figure 1 , 2 , 3, 6, its manufacture method step is as follows:

[0050] 1. Design and manufacture Each unit of the pouring system for broken wall castings:

[0051] (1) Choose the hole diameter D=40mm of the bottom injection ladle casting mouth brick;

[0052] (2) Design and manufacture sprue cast pipe brick 8 sprue hole diameter d = 70mm, wall thickness 25mm, material is refractory clay;

[0053] (3) Design and manufacture the four-hole lane-dividing central brick 9, the four-hole lane-dividing hole diameter d=35mm, the central hole diameter D=70mm, and the material is the same as the sprue;

[0054] (4) Design and manufacture the inner sprue elbow reducing brick 11, the size of which is The material is the same as the sprue brick;

[0055] (5) Design and manufacture the outer sprue funnel brick 7, the diameter of the funnel hole d=70mm, matching with the sprue cast pipe brick 8 boxes;

[0056...

Embodiment 2

[0067] Example 2 Manufacture Rolling Mortar Wall Casting System

[0068] refer to figure 1 , 4 , 5, and 7, respectively assemble four runner flow steel bricks 10, after the positioning is correct, fill and scrape the gaps on both sides of the flow steel bricks with dry sand, and the rest of the steps are the same as in Example 1.

Embodiment 3

[0069] Example 3 Manufacture Broken Wall Gating System

[0070] refer to figure 1 , 8 , 9, 12, its manufacture method step is as follows:

[0071] 1. Design and manufacture Each unit of the pouring system for broken wall castings:

[0072] (1) Choose the bottom pouring ladle casting mouth brick aperture D = 50mm;

[0073] (2) Design and manufacture the sprue cast pipe brick 8, the sprue hole diameter d=70mm, the wall thickness 25mm, and the material is refractory clay;

[0074] (3) Design and manufacture the six-hole lane-dividing central brick 9, the diameter of the central hole d=70mm, the diameter of the six-way lane d=40mm, and the material is the same as that of the sprue cast pipe brick;

[0075] (4) Design and manufacture the inner sprue elbow reducing brick 11, the size of which is The material is the same as the sprue cast pipe brick 8;

[0076] (5) Design and manufacture the outer sprue funnel brick 7, the diameter of the funnel hole is 70 mm, which matche...

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Abstract

The invention discloses a method for manufacturing a crushing wall or rolling mortar wall pouring system of a cone crusher during the sand-coated casting of inner / outer metal molds, comprising the following steps of: (1) respectively designing and manufacturing units of the pouring system according to the different specifications of the crushing walls or the rolling mortar walls: a, sprue tube casting bricks, b, lane center bricks, c, cross gate runner bricks, d, in-gate elbow reducing bricks, and e, out-gate funnel bricks; (2) designing and manufacturing a pouring bottom plate; (3) orderly assembling the units of the pouring system on the pouring bottom plate; (4) assembling the outer and the inner metal molds coated with molding sand on the pouring bottom plate and closing a covering box; and (5) pouring with molten manganese steel, preserving the temperature and cooling. When the method is used for pouring the molds, the molten steel can stably and rapidly fulfill the casting molds; the units of the pouring system are clean and have strong scouring resistance; and the molten steel is poured in the molds without splashing and scouring the mold walls, thereby the high-quality castings with smooth surfaces and clear outlines can be obtained.

Description

technical field [0001] The invention relates to a casting method for a manganese steel crushing wall or a rolling mortar wall of a cone crusher, in particular to a design and manufacture method for casting a casting system of a cone crusher crushing wall or a rolling mortar wall using inner and outer metal molds covered with sand. Background technique [0002] Cone crusher is a crushing equipment widely used in metallurgy, mining, building materials, refractory materials, energy and other industrial industries. The crushing wall and the rolling wall are the main wear parts of the cone crusher. Their quality directly affects the crushing efficiency and quality of raw materials, and also directly affects the output and technical and economic indicators of the product. [0003] At present, the wear-resistant parts of the crushing wall and rolling mortar wall used in the cone crusher are still mainly made of high-manganese steel ZGMn13, or trace alloy elements are added to the m...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22C9/22
Inventor 林发迪周忆平李卫朴东学
Owner 广西长城机械股份有限公司
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