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Bamboo fiber yarns and production method thereof

A bamboo raw fiber and production method technology, applied in fiber processing, fiber mixing, yarn and other directions, can solve the problems of difficult draft control, poor length uniformity, poor fiber cohesion, etc., and achieve bright luster and appearance quality The effect of lifting and fine yarn count

Inactive Publication Date: 2011-02-09
FUJIAN KARTEX TEXTILE
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] Spinnability of bamboo fiber: The existing bamboo fiber raw materials are tested, and the fiber length is distributed between 5mm and 100mm, and the length of the main body is concentrated in 15-40mm. The length uniformity is very poor, and the fineness is 2-4 times thicker than cotton. It also contains a small amount of short and thick fibers with different lengths and high rigidity. The cohesion of the fibers is poor, and hairiness is easy to occur during the manufacturing process. The overall rigidity of the fibers is relatively high, it is difficult to open and comb, and the draft control is difficult.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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  • Bamboo fiber yarns and production method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0038] Embodiment 1: combed cotton / bamboo fiber 80 / 20 30

[0039] 1. Raw material selection: raw bamboo fiber and fine cotton, the ratio is 20 and 80, the total is 100.

[0040] 2. Process flow: (55% bamboo fiber + 45% combed cotton sliver → cleaning → carding → combined) + (cotton → cleaning → carding → sliver winding → combing) → mixed one → mixed two →mixed three→roving→spinning→winding.

[0041] 3. Process parameters:

[0042] 3.1 Design of main process parameters of bamboo fiber + combed cotton

[0043] (1) Blowing: the pretreated bamboo fiber and combed cotton slivers are mixed and arranged according to the ratio of 55% and 45%, the lap weight is 350 g / m, the length is 25 meters, and the comprehensive beater speed is 600 rpm.

[0044] (2) Carding: Quantitative 25g / 5m, cylinder speed 310 rpm, licker-in speed 760 rpm, doffer speed 14 rpm, cover to cylinder gauge: 0.2, 0.175, 0.15, 0.15, 0.175 mm, the distance between cylinder and doffer is 0.075 mm. Spray humidificati...

Embodiment 2

[0054] Embodiment 2: tencel fiber / bamboo fiber (Tencel) 80 / 20 20

[0055] 1. Raw material selection: bamboo fiber and tencel fiber

[0056] 2. Technological process: (60% bamboo fiber + 40% tencel → cleaning → carding → paralleling) + (tencel → cleaning → carding) → mixing one → mixing two → roving → spinning → winding.

[0057] 3. Process parameters:

[0058] 3.1 (60% bamboo fiber + 40% tencel → cleaning → carding → merging) process:

[0059] (1) Cleaning: According to the mixed arrangement of 60% bamboo fiber and 40% tencel, the weight of the lap is 350 g / m, the length is 25 meters, and the comprehensive beater speed is 600 rpm.

[0060] (2) Carding: Quantitative 22.5g / 5m, cylinder speed 310 rpm, licker-in speed 760 rpm, doffer speed 14 rpm, cover to cylinder gauge 0.2, 0.175, 0.15, 0.15 , 0.175 mm, cylinder and doffer distance 0.075 mm. Spray humidification to oil, keep the moisture regain of mixed raw materials at 12-13%.

[0061] (3) Pre-merging: 6 merging, drafting ...

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Abstract

The invention discloses bamboo fiber yarns and a production method thereof. The bamboo fiber yarns are prepared by spinning the following blended raw materials in part by weight: more than 5 and less than or equal to 95 parts of bamboo fibers (preferably 20 to 40 parts) and 60 to 80 parts of natural fibers (such as cotton) or environmentally-friendly differential fibers. The production method comprises the following steps of: blending slivers made of the bamboo fibers and the natural fibers (such as the cotton) or the environmentally-friendly differential fibers again; and drawing, roving, spinning and spooling for 2 to 3 times to prepare various blended bamboo fiber yarns with low bamboo fiber content, which have naturally antibacterial, bacteriostatic, anti-ultraviolet, hygroscopic, air-permeable characteristics and the like. A plurality of superfine grooves on the surfaces of the bamboo fibers contributes to the improvement on moisture absorption, so that the yarns have the function of dehumidifying. The production method has the advantages of uniqueness, effectiveness, easily controllable manufacturing process, basically no need of equipment replacement, low manufacturing cost and high production efficiency.

Description

technical field [0001] The invention relates to a yarn blended with natural fibers such as bamboo fibers and cotton or environmentally friendly differentiated fibers (mainly tencel and fine denier modal fibers) and a production method thereof. Background technique [0002] Bamboo fiber mainly uses mechanical and physical methods to directly separate and extract fibers from bamboo. It is a pure green and environmentally friendly natural fiber. The chemical components of bamboo fiber are mainly cellulose, hemicellulose and lignin. More than 90% of the quality, bamboo fiber has excellent performance, has a unique style, is quite good in consumption, and has remarkable health effects. Bamboo fiber can retain the characteristics of bamboo to the greatest extent, so it has excellent antibacterial and deodorizing properties. There are more voids in the fibers than cotton, the structure is looser, and moisture is easy to absorb, so it has excellent moisture absorption and moisture d...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D01G13/00D02G3/04
Inventor 陈春林敬瑞韩法强蔡红梅林垚陈云冰
Owner FUJIAN KARTEX TEXTILE
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