Two types of catalysts for synthesizing methyl chlorosilane and preparation method thereof

A methylchlorosilane, copper catalyst technology, applied in chemical instruments and methods, physical/chemical process catalysts, metal/metal oxide/metal hydroxide catalysts, etc., can solve the problem of long dehydration time, large energy consumption, use of problems such as narrow field, to achieve the effect of simple production process, low production cost and best application effect

Active Publication Date: 2013-02-27
成都隆盛新材料股份有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Although its catalytic activity and storage stability have been significantly improved, the catalyst still has defects in many aspects such as selectivity and preparation process, such as the content of copper oxide is not high enough, resulting in insufficient comprehensive performance such as activity and selectivity. Good, and the energy consumption is high during the preparation process, the dehydration time is long, and the reduction reaction is not stable enough
Although this patent has realized the transition from elemental copper to oxide, and has increased selectivity and activity by more than 10% and 20% respectively, it still has the following disadvantages: A. Since the raw material for production is crystalline copper sulfate, When used, it needs to be dissolved and then dehydrated into powder at high temperature, so it needs to consume a lot of energy; B. The reduction process in production involves the production of sulfur dioxide, post-treatment and discharge, which is not conducive to solving the hidden dangers of environmental pollution from the root. , and there are problems of consumption of ammonia and water resources, by-product ammonium bisulfite and narrow application fields

Method used

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  • Two types of catalysts for synthesizing methyl chlorosilane and preparation method thereof

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0037] The copper catalyst 2 used in the initial start-up reaction of the methyl chlorosilane synthesis reaction is made of metal copper powder as a raw material, after oxidation to remove surface impurities, deep oxidation to change the material structure, and partial reduction to adjust the composition of the product. Its composition and weight percentage are as follows:

[0038] Metal Copper 58.42% Cuprous Oxide 29.18% Copper Oxide 12.40%

[0039] The metallic copper is electrolytic copper powder with an average particle size of 300 mesh.

[0040] A. Oxidation to remove surface impurities: put electrolytic copper powder in a fluidized bed reactor, pass through oxygen-enriched air with an oxygen content of 20-25% (volume), and oxidize at 120-150°C for 15-30 minutes to remove the surface Protective organic impurities;

[0041] B. Deep oxidation to change the material structure: continue to pass in oxygen-enriched air with an oxygen content of 20-30% (volume), and oxidize at...

Embodiment 2

[0047] The copper catalyst 1 used for the normal reaction after the start of the synthesis reaction of methyl chlorosilane is made of metal copper powder as raw material, which is oxidized to remove surface impurities, deep oxidized to change the material structure, and partially reduced to adjust the composition of the product. Its composition and weight percentage are as follows:

[0048] Metallic copper 18.80%, cuprous oxide 25.66%, copper oxide 55.54%

[0049] The metallic copper is electrolytic copper powder with a particle size of 300 mesh.

[0050] A. Oxidation to remove surface impurities: put electrolytic copper powder in a fluidized bed reactor, pass through oxygen-enriched air with an oxygen content of 20-25% (volume), and oxidize at 120-150°C for 15-30 minutes to remove the surface Protective organic impurities;

[0051] B. Deep oxidation to change the material structure: continue to pass in oxygen-enriched air with an oxygen content of 20-30% (volume), and oxidi...

Embodiment 3

[0057] The copper catalyst 1 used for the normal reaction after the start of the synthesis reaction of methyl chlorosilane is made of metal copper powder as raw material, which is oxidized to remove surface impurities, deep oxidized to change the material structure, and partially reduced to adjust the composition of the product. Its composition and weight percentage are as follows:

[0058] Metallic copper 25.55%, cuprous oxide 29.88%, copper oxide 44.57%

[0059] The metal copper powder is electrolytic copper powder with a particle size of 200 mesh.

[0060] A. Oxidation to remove surface impurities: put electrolytic copper powder in a fluidized bed reactor, pass through oxygen-enriched air with an oxygen content of 20-25% (volume), and oxidize at 120-150°C for 15-30 minutes to remove the surface Protective organic impurities;

[0061] B. Deep oxidation to change the material structure: continue to pass in oxygen-enriched air with an oxygen content of 20-35% (volume), and o...

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Abstract

The invention discloses two types of catalysts for synthesizing methyl chlorosilane and a preparation method thereof. The two types of catalysts are prepared by taking metal copper powder as a raw material through the steps of oxidizing to remove surface impurities, deeply oxidizing to change substance structures, partially reducing and regulating product constituents, the catalyst I comprises the following constituents in percentage by weight: 15-30% of metal copper, 20-30% of cuprous oxide and 40-65% of copper oxide, and is used during normal reaction after a synthesis reaction is started, and the catalyst II comprises the following constituents in percentage by weight: 50-65% of metal copper, 25-35% of cuprous oxide and 5-20% of copper oxide, and is used during driving starting reaction in the early stage of synthesis reaction. The method disclosed by the invention has the advantages of low energy consumption, high efficiency, environmental friendliness, effectively reduced production cost, and more stable and complete reduction reaction; meanwhile, the prepared copper catalysts have the characteristics of high catalytic activity and selectivity, strong raw material adaptability and good overall indicators.

Description

technical field [0001] The invention relates to a catalyst and a preparation method thereof, in particular to a copper catalyst used for synthesizing methylchlorosilane and a preparation method thereof. Background technique [0002] There are many ways to synthesize methylchlorosilane, mainly direct synthesis method, thermal condensation method, hydrosilation addition method, metal organic compound method, and redistribution method. Among them, the direct synthesis method has become the most commonly used method in the production of methylsilane in the world so far because of its advantages of easy availability of raw materials, simple process, no need for solvents, high space-time yield, and easy realization of continuous production. Space-time yield, also known as space-time yield or space-time yield, refers to the amount of a certain product that can be obtained per unit volume (or mass) of catalyst per unit time under given reaction conditions. It is one of the signs to...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B01J23/72C07F7/12
Inventor 韩树全
Owner 成都隆盛新材料股份有限公司
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