Smelting preparation method of high-purity high-silicon manganese-silicon alloy

A high-silicon-manganese-silicon-silicon alloy technology, which is applied in the field of smelting and preparation of high-purity high-silicon-manganese-silicon alloys, can solve the problems of complicated smelting methods, high content of harmful impurity elements, and high difficulty in element content matching control, achieving significant economic benefits and social benefits, low content of harmful impurity elements, and fast smelting speed

Inactive Publication Date: 2011-05-25
JIANGSU UNIV
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  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0007] The purpose of the present invention is to provide a high-purity high-silicon-manganese-silicon alloy melting method, which solves the problems of high content of harmful impurity elements, complicated smelting methods and high difficulty in element content matching control in the current production of high-silicon-manganese-silicon alloys, and achieves low cost. Production of high-purity, high-silicon-manganese-silicon alloys that are easy to operate and control

Method used

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  • Smelting preparation method of high-purity high-silicon manganese-silicon alloy

Examples

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Effect test

Embodiment 1

[0046] Smelting FeMn64Si27 alloy with electrolytic manganese, ferrosilicon and industrial silicon:

[0047] Ingredients: electrolytic manganese 640Kg, FeSi75-A 360Kg, alloy block particle size 2~15cm;

[0048] Slag material: 5Kg each of wollastonite and lime, mix well;

[0049] Equipment: a medium frequency induction furnace with a nominal capacity of 1000Kg and a frequency of 1kHz, using a neutral alumina crucible, the power supply method is three-phase power supply, and the overall stirring method;

[0050] Melting process: first add slagging material, mix electrolytic manganese and ferrosilicon into the furnace, and control the temperature at 1380~1400°C after energizing and heating up to melt, determine the alloy composition as Mn63%, Si26.5%, add 10Kg electrolytic Manganese and 6Kg of ferrosilicon are melted and kept under electromagnetic stirring, the temperature is raised to 1420°C, the dross is removed, and poured into a metal mold to form a block-shaped high-silicon-...

Embodiment 2

[0052] Melting Mn60Si40 alloy with electrolytic manganese and industrial silicon:

[0053] Ingredients: electrolytic manganese 60Kg, industrial silicon 40Kg;

[0054] Slag material: wollastonite 0.7Kg, lime 0.3Kg, mix well;

[0055] Equipment: a medium frequency induction furnace with a nominal capacity of 100Kg and a frequency of 1kHz, using a quartz sand crucible, the power supply method is two-phase power supply, and the overall stirring method;

[0056] Melting process: first add slagging material, put electrolytic manganese into the furnace, turn on the electricity to heat up and melt, control the temperature at 1450°C, add industrial silicon in two batches, determine the alloy composition after melting as Mn55%, Si38%, add 5Kg Electrolytic manganese and 2Kg of industrial silicon are melted and kept under electromagnetic stirring, the temperature is lowered to 1400°C, the scum is removed, and poured into a metal mold to form a block-shaped high-silicon-manganese-silicon ...

Embodiment 3

[0058] Smelting FeMn64Si18 alloy with electrolytic manganese and ferrosilicon:

[0059] Ingredients: electrolytic manganese 130Kg, FeSi75-A 70Kg, alloy block particle size 2~15cm;

[0060] Slag material: wollastonite 0.6Kg, lime 1.4Kg, mix well;

[0061] Equipment: a medium-frequency induction furnace with a nominal capacity of 200Kg and a frequency of 500Hz, using a magnesia crucible, the power supply method is three-phase power supply, and the overall stirring method;

[0062] Melting process: first add slagging material, mix electrolytic manganese and ferrosilicon into the furnace, and control the temperature at 1300°C after heating up and melting. After melting, the alloy composition is determined to be Mn63.5%, Si17.2%, and additional After 1Kg of electrolytic manganese and 3Kg of ferrosilicon, the furnace temperature was raised to 1320°C, the dross was removed, and poured into a metal mold to form a block-shaped high-silicon-manganese-silicon alloy; the composition of t...

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Abstract

The invention belongs to the technical field of production of iron alloys and particularly relates to a smelting preparation method of a high-purity high-silicon manganese-silicon alloy, which is used for smelting high-purity steel and other metals. The method is characterized by comprising the following step of: smelting electrolytic manganese, industrial silicon and silicon iron serving as raw materials by using a medium-frequency induction electric furnace. A smelting process comprises the following steps of: mixing the electrolytic manganese and the silicon iron, putting the mixture into the induction electric furnace, electrifying, heating, smelting, measuring alloy components and adding the electrolytic manganese for adjusting manganese amount when the amount of manganese is insufficient; and when the silicon content is insufficient, using silicon iron or industrial silicon to adjust the silicon component and pouring a qualified component into a metal die so as to form a blocky high-silicon manganese-silicon alloy. Due to the adoption of the method, the purity of alloy can be increased remarkably, the carbon content of the alloy can be less than 0.05 percent and even carbon is not produced, P is less than or equal to 0.005 percent and S is less than or equal to 0.005. The alloy is applied to deoxidation alloying of pure steel and used for smelting a reducing agent for high-purity alloy. Moreover, the method has small equipment investment, is easy to operate and realize and has remarkable economic benefit and social benefit.

Description

technical field [0001] The invention belongs to the technical field of ferroalloy production, and in particular relates to a method for smelting and preparing a high-purity high-silicon-manganese-silicon alloy used for smelting high-purity steel and other metals. Background technique [0002] High-silicon-manganese-silicon alloys are widely used in deoxidation alloying in the late stage of iron and steel smelting and as reducing agents for smelting low-carbon ferromanganese and other alloys. The traditional smelting method of high-silicon-manganese-silicon alloys is to use manganese-rich slag, silica, coke, charcoal, etc. One-step continuous production is adopted in the submerged arc furnace. It is difficult to produce micro-carbon or carbon-free manganese-silicon alloys by this production method. In addition, this method uses coke and charcoal as fuel and reducing agent. Raw fuels, especially coke and charcoal Most or all of the sulfur and phosphorus in the alloy are reduce...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C1/02C22C22/00
Inventor 王宏明李桂荣张廷旺闫永其赵玉涛
Owner JIANGSU UNIV
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