Intelligent automated control method for traditional Chinese medicine production

A technology of intelligent control and intelligent control system, applied in the direction of electrical program control, comprehensive factory control, etc., can solve problems such as difficulty in ensuring product quality stability and uniformity, high labor intensity and production cost, low equipment level and automation level, etc. , to achieve the effect of eliminating illegal user operations, avoiding unauthorized operations, and improving production efficiency

Inactive Publication Date: 2011-06-29
HONGYI SCI & TECH CO LTD NANCHANG
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Problems solved by technology

[0005] At present, in China's traditional Chinese medicine pharmaceutical industry, the research and application of automatic intelligent control technology for the entire production process of traditional Chinese medicine is still in a blank state; most traditional Chinese medicine production processes are extensive, The level of equipment and automation is low, there is a lack of effective quality control methods, and the manufacturing process is dominated by outdated unit operations and manual operations; although a few traditional Chinese medicine manufacturers have realized combined automated pro

Method used

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Embodiment Construction

[0060] 1. Interface: Turn on the computer and enter the password to enter the production interface. First, call out production-related documents from the database, enter relevant data and enter production preparation (click this button), the public system will start all work (feeding materials such as extracting tanks and external devices), and then click production to enter the automatic control production program. The process picture of which process is entered is displayed on the screen for the front-of-machine personnel to observe.

[0061] 2. Automated intelligent control process (all valves should be kept closed)

[0062] 2.1 Water extraction automation intelligent control process program

[0063] ①Feeding process: This process is the preparation process for the implementation of production. The feeding door is automatically opened, and it is automatically closed after the feeding meets the process requirements. After the seal of the slag door is automatically checked f...

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Abstract

The invention relates to a control method for a traditional Chinese medicine production process, in particular to an intelligent automated control method for the extraction and production process of a traditional Chinese medicine by adopting a water-extraction and alcohol-precipitation technique as well as a water-decoction and alcohol-extraction technique. In the method, the whole production process is respectively controlled by a plurality of control stations; industrial Ethernet is connected with an upper operator station; non-PROFIBUS (process field bus) instruments are utilized as the field instruments of which an analog input/output signal is 4-20mA and an on-off input/output signal is plus +24VDC; and all the instruments are provided with field indicators and are connected with actuating mechanisms such as a valve, a pump, a motor, various transmitters and the like so as to realize control and data management for the whole extraction and production process of the traditional Chinese medicine from feeding, extraction, concentration, removal of impurities, extract collection, ethanol recovery to dreg draining. Compared with the existing traditional Chinese medicine extraction and production technologies, the method provided by the invention has the advantages that extraction ratio of liquid medicine is improved by 13%, extraction ratio of volatile oil is improved by 30%, total energy consumption is reduced by 28%, and recovery rate of ethanol and the liquid medicine are increased by 35% and 25% respectively.

Description

technical field [0001] The invention relates to a method for controlling the production process of traditional Chinese medicine, in particular to an automatic intelligent control method for the production process of extracting traditional Chinese medicine. Background technique [0002] The production process of traditional Chinese medicine refers to the whole process from raw materials into production to product storage. It is mainly composed of extraction, concentration, impurity removal, ointment collection, preparation, packaging, storage and other processes. Extraction is one of the most critical links in the production process of traditional Chinese medicine. First, it directly affects the quality of traditional Chinese medicine preparations. The extraction of traditional Chinese medicine is a complex process of physical changes and chemical reactions, and it is a complex dynamic system with multiple variables, large disturbances, and nonlinearity. Every link in the ex...

Claims

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Application Information

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IPC IPC(8): G05B19/418
Inventor 刘孝乐鞠重华钱进廖新华颜锋赵银鹰穆正义李永华涂钟英朱丹
Owner HONGYI SCI & TECH CO LTD NANCHANG
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