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Plastic composite tubular product sample cutting machine for steel wire gauze framework

A technology of composite pipes and wire mesh, which is applied in the direction of metal sawing equipment, sawing machine devices, and knives of sawing machine devices. Simple, low-cost-to-manufacture effect

Active Publication Date: 2011-07-27
广东致顺化工环保设备有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, there are several main disadvantages in cutting steel mesh skeleton plastic composite pipes by gantry-type band sawing machines; first, the saw blades of gantry-type band sawing machines are toothed band saws. The steel wire is broken and shifted by the sawtooth, which causes the arrangement of the steel wire in the section of the cut sample to be destroyed, and the prepared sample is scrapped; damage or even a danger to the personal safety of the operator
Second, although the end face of the steel mesh skeleton plastic composite pipe cut by the gantry band sawing machine is flat, it is not smooth, and there are many saw blade cutting marks visible to the naked eye, and the end face needs to be further polished
Third, the gantry-type band sawing machine is a relatively mature mechanical equipment on the market. It is mainly used to cut metal products such as steel. It has a complex structure, a large size, and high equipment manufacturing costs. For the production of sample tubes, the input-output ratio is not coordinated
However, the main disadvantages are, first: it is mainly made by hand, and the efficiency is low; second, the end surface of the produced sample is uneven and the quality is low

Method used

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  • Plastic composite tubular product sample cutting machine for steel wire gauze framework
  • Plastic composite tubular product sample cutting machine for steel wire gauze framework
  • Plastic composite tubular product sample cutting machine for steel wire gauze framework

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0031] Such as Figure 1-3 As shown, a steel mesh skeleton plastic composite pipe sample cutting machine includes a high-speed resin saw blade 4, a cutting motor 6, a cutting motor fixing plate 5, a connecting part 8, a hand wheel 9, a connecting flange 10, a large wheel bracket 11, Collector ring 12, bull wheel 13, positioning shaft 14, bearing 15, bearing limit block 16, deceleration motor 18, deceleration motor fixing plate 17, coupling 20, screw rod 19, guide post 21, guide post limit block 7. Cylinder 2, frame 22 and Huff clamp block 1. The half jacket 1 is fixed on the frame 22, the half jacket 1 is connected with the cylinder 2, and the steel mesh skeleton plastic composite pipe 3 is sandwiched between the two half jackets 1; the two half clamp blocks 1 are pushed by the two cylinders 2 Next, clamp the plastic composite pipe 3 with steel mesh skeleton; the large wheel 13 is hollow cylindrical, which reduces weight and cost on the one hand; On the frame 22, it is locat...

Embodiment 2

[0037] Such as Figure 4-6 As shown, a steel mesh skeleton plastic composite pipe sample cutting machine includes a high-speed resin saw blade 4, a cutting motor 6, a cutting motor fixing plate 5, a connecting part 8, a connecting flange 10, a large wheel bracket 11, and a collector ring 12 , large wheel 13, positioning shaft 14, bearing 15, bearing limit block 16, gear motor 18, gear motor fixing plate 17, shaft coupling 20, screw mandrel 19, guide post 21, guide post limit block 7, cylinder 2 , Bullet drive motor 25, belt 24, belt pulley 23, frame 22 and Hough clip block 1. Compared with Example 1, the steel mesh skeleton plastic composite pipe sample cutting machine has removed the hand wheel 9, and increased the large wheel drive motor 25, the belt 24 and the pulley 23; the large wheel drive motor 25 is installed on the frame 22, and the pulley 23 Be fixed on bull wheel 13, belt 24 connects belt pulley 23 and the output shaft of bull wheel drive motor 25. Other parts and...

Embodiment 3

[0039] The difference between the wire mesh skeleton plastic composite pipe sample cutting machine and the embodiment 2 is that the hand wheel 9 in the embodiment 1 is fixed on the big wheel 13 . This embodiment can conveniently realize the conversion between full-automatic and semi-automatic operation modes.

[0040] In the present invention, since the high-speed resin saw blade 4 is a toothless saw blade, during the feeding process, the high-speed resin saw blade 4 and the plastic part and steel wire part of the composite pipe are completely cut by friction, regardless of the thickness and density of the steel wire , the steel wires are all broken by the friction of the knife-edge surface of the high-speed resin saw blade 4, thus avoiding the phenomenon that the toothed saw blades hook the steel wires and cause the steel wires to be broken due to the sawtooth width being greater than the diameter of the steel wires, thus avoiding The problem of steel wire displacement on the...

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PUM

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Abstract

The invention discloses a plastic composite tubular product sample cutting machine for a steel wire gauze framework. A frame is provided with a fixture for clamping a plastic composite pipe of the steel wire gauze framework; a large wheel has a hollow cylindrical structure, is fixed on the frame through two groups of bearing devices, and is positioned at one side of the plastic composite pipe of the steel wire gauze framework; the central axis of the plastic composite pipe of the steel wire gauze framework is coincided with the central axis of the large wheel; a connecting part is connected with the large wheel into a whole through a connecting flange; a reducing motor is fixed on the large wheel or the connecting part, and is connected with a screw rod through a shaft coupling; the screw rod is fixedly connected with a guide post; a cutting motor is fixed on a cutting motor fixing plate; and a high-speed resin saw blade is connected with the cutting motor. The high-speed resin saw blade is taken as a cutting tool, so that cutting and grinding are completed synchronously, the efficiency is high; a steel wire is prevented from being broken by hooking, a steel wire in a sample is fixed, and the end face is smooth and even; and the entire set of equipment has low manufacturing cost and is easy to accept by small and medium-sized enterprises.

Description

technical field [0001] The invention relates to a cutting machine, in particular to a steel mesh skeleton plastic composite pipe sample cutting machine. Background technique [0002] Steel mesh skeleton polyethylene composite pipe is a new type of high-tech and environmentally friendly chemical pipe that has emerged in China in the past ten years. It is based on a network structure formed by high-strength copper-plated steel wire winding and weaving left and right, with high-density polyethylene as the base material (polyethylene is a special material for PE100 grade pipes), and using modified polyethylene---adhesive resin, It is a new generation of chemical building materials with pressure resistance, internal and external anti-corrosion formed by continuous and step-by-step extrusion compounding on the production line. The product specification is φ63~φ630mm, widely used in municipal water supply and drainage, petrochemical, electric power, coal and mining industries. ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23D47/00B23D47/04B23D47/12B23D61/02
Inventor 童玉宝冯愚斌
Owner 广东致顺化工环保设备有限公司
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