Thin steel wire atomizing cooling treatment method and device

A technology of atomization cooling and treatment equipment, which is applied in the direction of quenching equipment, heat treatment furnace, heat treatment equipment, etc., can solve the problems of large production consumption, large production investment, high energy consumption, etc., achieve uniform core and surface temperature, and improve performance , The effect of simple process

Active Publication Date: 2011-10-19
网都河北科技服务有限公司
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Secondly, the production investment is large, and a lead tank uses about 50 tons of lead
Third, the production consumption is large
Fourth, energy consumption is high
Due to the inhomogeneity of the local water temperature in the water tank, the cooling of each steel wire is not uniform, so the heat treatment performance of the steel wire using this water bath cooling method is unstable and cannot be industrialized.
[0004] A quenching and cooling device for steel wire and steel rod with publication number CN201367452 has the defect that the process cooling capacity cannot be continuously adjusted online, and the cooling capacity is uncontrollable
Moreover, only the rapid supercooling stage of steel wire water quenching cooling is considered, and the inconsistency between the core temperature and surface temperature of the steel wire due to rapid cooling is not considered. After the steel wire passes through the cooler for a few seconds, the temperature rises by tens of degrees, and even reaches the embrittlement zone. , resulting in unstable heat treatment quality of steel wire

Method used

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  • Thin steel wire atomizing cooling treatment method and device
  • Thin steel wire atomizing cooling treatment method and device
  • Thin steel wire atomizing cooling treatment method and device

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Experimental program
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Embodiment Construction

[0047] Specific embodiments of the present invention will be described below in conjunction with the accompanying drawings.

[0048] figure 1 It is a schematic diagram of the composition of the thin steel wire atomization cooling treatment device of the present invention. The device is composed of a guide wheel 2, a primary atomization chamber 3, a primary infrared thermometer 4, a nozzle 5, a secondary atomization chamber 6, a secondary infrared thermometer 7, and a heat preservation chamber 9 and other devices connected in sequence.

[0049] The atomization chamber has a water inlet and an air inlet. By adjusting the ratio of the water flow Vw in the water inlet and the air flow Vq in the air inlet, water mist with different cooling capabilities can be obtained. When Vw=0, what is injected is compressed air, and its cooling ability is the weakest; when Vq=0, what is injected is compressed water, and its cooling ability is the strongest. When the ratio of water and compress...

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PUM

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Abstract

The invention discloses a thin steel wire atomizing cooling treatment method and a thin steel wire atomizing cooling treatment device. Steel wires of different steel numbers and diameters can be cooled simply by changing the ratio of cooling water to compressed air and the cooling capacity of a system instead of changing the cooling medium. Meanwhile, a two-stage segmental cooling method is adopted to ensure the temperatures of the core parts and surfaces of the cooled steel wires are more uniform, so the heat treatment performance of the steel wires is improved and the quality of the steel wires subjected to heat treatment is more stable. Therefore, when the method and the device are used, the process is simple, pollution is avoided, and cooling water can be utilized circularly; and the method can replace a high-temperature lead patenting process effectively.

Description

technical field [0001] The invention relates to a method and device for heat treatment of steel wire, in particular to a method and device for atomization cooling treatment of fine steel wire. Background technique [0002] At present, the intermediate heat treatment and final heat treatment of domestic medium-carbon steel wire and high-carbon steel wire are widely used in the traditional process of high-temperature air normalizing and high-temperature lead quenching. In production, after heating, dozens of steel wires are very close to each other and pass side by side over or inside the lead tank with a temperature of about 500°C for air normalizing or high-temperature lead quenching. The only advantage of this process is that the production is stable and it is relatively easy to ensure the mechanical properties of the finished steel wire. But its shortcoming is many, and quite serious. For example, causing environmental pollution. The melting point of lead is 327°C, and ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C21D9/573C21D1/667
CPCY02P10/20
Inventor 王颖
Owner 网都河北科技服务有限公司
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