Anti-collision alignment method for aluminum electrolytic multifunctional crane

A multi-functional, aluminum electrolysis technology, applied in the field of aluminum electrolysis, can solve problems such as reduced reliability of cranes, damage to crane components, unstable parking of cranes, etc., to improve safety and stability, improve automation, reduce The effect of operating failure rate

Active Publication Date: 2011-12-14
GUIZHOU BRANCH CHINA ALUMINUM IND
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Since the travel switch limit belongs to the contact type anti-collision, the anti-collision distance is extremely short. When the crane collides with the crane, although the travel switch limit makes the crane power off, the inertia of the crane itself makes the crane collide with the crane. When the cranes are parked, there will be a certain distance of sliding between the cranes, which will cause a large rigid collision, resulting in unstable parking of the cranes and large vibrations, which will easily cause damage to the components of the cranes, cause malfunctions, and reduce the reliability of the cranes.

Method used

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  • Anti-collision alignment method for aluminum electrolytic multifunctional crane
  • Anti-collision alignment method for aluminum electrolytic multifunctional crane
  • Anti-collision alignment method for aluminum electrolytic multifunctional crane

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0038] ,working principle

[0039] A laser generator is installed on the crane to emit a continuous pulsed laser beam. Through the emission of obstacles (or target reflectors on obstacles), the distance between the crane and obstacles is determined by its phase and time. Receive the sensor and convert it into a voltage signal. This signal is amplified by a high-performance amplifier, filtered by hardware, and then sent to the CPU threshold value for comparison and judgment through A / D conversion. When the threshold value of Q1 and Q2 is reached, the output drive controller outputs The relay IC signal controls the crane, and at the same time starts the buzzer alarm for different types of sound alarms and the corresponding indicator lights of the alarm display.

[0040] ,hardware design

[0041] 2.1 Hardware composition of laser anti-collision device

[0042] The whole anti-collision device is composed of laser transmitter, laser receiver, control calculator and reflector....

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PUM

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Abstract

The invention relates to the technical field of aluminum electrolysis, and concretely relates to an anticollision counterpoint method of multifunctional crown blocks for aluminum electrolysis. In the invention, a laser emitter, a laser receiver, and an arithmetic control unit CPU are arranged on an end carriage at one side of a crossbeam of each multifunctional crown block; two reflecting plates are arranged on two end carriages of the adjacent multifunctional crown blocks, and the two end carriages are opposite to each other; the laser emitter, the laser receiver, and a controller are fixed by a fixed carriage and a locking spring washer; the reflecting plates are fixed by a support frame; a precise power supply which comprises three-terminal voltage regulator tubes 7805 and 7815, a capacitor and a resistor provides power for the laser emitter, the laser receiver and the controller; and detection waves emitted by the laser emitter are reflected to a low frequency amplifier 9014 triode the laser receiver by the reflecting plate to preamplify, are subjected to signal amplification and double bridge filtering processing, are input to the CPU for operation, and are sent to the controller to execute alarm or control the crown blocks to stop. The application of the method of the invention can avoid the damage of crown block parts caused by the bump generated by the opposite motion of the multifunctional crown blocks, so the operation failure rate of the crown blocks is reduced. The method of the invention is suitable for the counterpoint control of the opposite motion of the multifunctional crown blocks for aluminum electrolysis.

Description

technical field [0001] The invention relates to the technical field of aluminum electrolysis, in particular to a method capable of effectively carrying out anti-collision alignment of multifunctional cranes for aluminum electrolysis. Background technique [0002] The crane in the aluminum electrolysis workshop adopts the anti-collision device controlled by the contact travel switch. Because the travel switch limit belongs to the contact type anti-collision, the anti-collision distance is extremely short. When the crane collides with the crane, although the travel switch limit makes the crane power off, the inertia of the crane itself causes the crane to collide with the crane. Cranes slide for a certain distance when they stop, resulting in relatively large rigid collisions, resulting in unstable parking of the cranes and large vibrations, which can easily cause damage to components of the cranes, cause malfunctions, and reduce the reliability of the cranes. Contents of th...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B66C15/04B66C15/06B66C13/16
Inventor 杨明富尹刚胡志梅崔勇蔡有萍龚泉禄宋清懿陈东文
Owner GUIZHOU BRANCH CHINA ALUMINUM IND
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