Method for recycling copper and preparing qualified molten iron by carrying out smelting, oxidation and chlorination-reduction on copper slag

A technology for oxidative chlorination and recovery of copper, which is applied in the field of resources and the environment. It can solve problems such as slag viscosity and melting point increase, heat waste, and high copper and sulfur content in molten iron, and achieve high-efficiency recovery, good industrialization prospects, and less heat loss.

Inactive Publication Date: 2012-04-18
KUNMING UNIV OF SCI & TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Relevant literature proves, reclaims iron in copper slag by this method, can make the enrichment degree of iron in magnetite in slag reach more than 85%, but this kind of method has the following disadvantages: the one is that the magnetite phase is precipitated in a large amount in the later stage of oxidation reaction, The viscosity and melting point of the slag increase, which hinders the reaction from proceeding and the magnetite phase aggregates and grows, resulting in a low iron yield; the second is that the iron resources in the copper slag are enriched by magnetic separation, and then used as ironmaking raw materials for reduction and treatment. The process is complicated; the third is that the copper slag is cooled and then fused and oxidized at high temperature, which causes waste of heat in the process
[0007] Second, adopt stage grinding stage separation process, this method has the disadvantage of low iron recovery rate in slag (less than 60%), the reason is that the magnetic iron oxide content in slag iron-containing phase is less, only 20-30%, mainly The iron-containing phase iron silicate enters the tailings during the magnetic separation process;
However, this process has the disadvantage of high content of copper and sulfur in molten iron obtained after copper slag smelting reduction (the average sulfur content is higher than 0.6%, and the average copper content is higher than 1%).

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0042] (1) Copper slag (composition: FeO=48.5%, Fe 3 o 4 =5.7%, CaO=2.83%, SiO 2 =28.62%, S=0.51%) to 1600°C to reduce the viscosity of the slag, and the chlorination agent: copper slag = 1: 4 in mass ratio, and the chlorination agent CaCl 2 Mix evenly, then add CaF according to the mass ratio of additive: copper slag = 1:10 2 After melting for 40 minutes, in order to reduce the chlorination and volatilization of the iron-containing phase, add CaO according to the mass ratio of CaO: copper slag = 0.35: 1. After the copper slag is fully melted, pass oxygen into it at a pressure of 1 MPa for 50 minutes to carry out oxidation Chloride desulfurization and decopper treatment to obtain molten liquid; the high-temperature flue gas formed during the process is cooled by stages to recover the copper in the flue gas;

[0043] (2) Under nitrogen, pass pulverized coal with a particle size of 40 mesh into the molten liquid obtained in step (1) at a pressure of 0.3 MPa, so that the pulve...

Embodiment 2

[0046] (1) Copper slag (composition: FeO=48.3%, Fe 3 o 4 =5.9%, CaO=2.77%, SiO 2 =28.54%, S=0.50%) to 1550 ° C to reduce the viscosity of slag, and according to the mass ratio of chlorination agent: copper slag = 1: 10, with NaCl and BaCl 2 Mix evenly, then add BaF according to the mass ratio of additive: copper slag = 1:8 2 After melting for 55 minutes, in order to reduce the chlorination and volatilization of the iron-containing phase, CaO was added according to the mass ratio of CaO: copper slag = 0.42: 1. After the copper slag was fully melted, air was introduced into it at a pressure of 0.5 MPa for 90 minutes to carry out Oxidative chlorination desulfurization and decopper treatment to obtain molten liquid; the high-temperature flue gas formed during the process is cooled by stages to recover the copper in the flue gas;

[0047] (2) Under argon gas, feed pulverized coal with a particle size of 50 meshes into the molten liquid obtained in step (1) at a pressure of 0.8 M...

Embodiment 3

[0050] (1) Raise the temperature of the high-temperature furnace copper slag to 1500°C to reduce the viscosity of the slag, and make the chlorination agent according to the mass ratio: copper slag = 1: 20, and AlCl 3 Mix evenly, and then add additive CaF according to the mass ratio of additive: copper slag = 1:4 2 and BaF 2 After melting for 60 minutes, after the copper slag is fully melted, oxygen-enriched air is introduced into it at a pressure of 1.5 MPa for 30 minutes to carry out oxidative chlorination desulfurization and decopper treatment to obtain a molten liquid; the high-temperature flue gas formed during this period is cooled by stages and then recovered. copper in

[0051] (2) Under nitrogen, pass pulverized coal with a particle size of 60 mesh into the molten liquid obtained in step (1) at a pressure of 1.0 MPa, so that the pulverized coal is mixed with slag under the stirring action of nitrogen to undergo a reduction reaction. Intake is expressed as mass ratio ...

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Abstract

The invention provides a method for recycling copper and preparing qualified molten iron by carrying out smelting, oxidation and chlorination-reduction on copper slag. The method comprises the following steps of: warming the copper slag discharged at high temperature, adding a chlorinating agent and additive, after the copper slag is fully molten, introducing oxide gas into the copper slag, and carrying out oxidation chlorination desulphurization decoppering to obtain molten liquid; carrying out stepped cooling on high-temperature smoke formed during oxidation chlorination desulphurization decoppering and then recycling copper in the smoke; under the inert gas atmosphere, introducing powdered coal to cause the powdered coal to be mixed with the slag under the stirring action of inert gas and be subjected to melting reduction reaction, and standing until the slag and molten iron are separated, thereby obtaining high-temperature qualified molten iron. By applying the method provided by the invention, the defect that sulphur content and copper content in the molten iron in the traditional copper slag direct melting reduction ironmaking process are high can be effectively overcome, and high-efficiency recycling of copper resource in the copper slag is realized, thus the method provided by the invention has better industrialization prospect.

Description

technical field [0001] The invention relates to a method for recovering copper by melting, oxidizing, chlorinating and reducing hot copper slag to obtain qualified molten iron, which belongs to the field of resources and environment. Background technique [0002] In recent years, China's iron and steel industry has developed rapidly, and its position in the world's iron and steel industry is very important. For more than ten years, the total amount of iron and steel production has been occupying the first place in the world. However, the status of iron ore resources in my country is far from meeting the needs of the iron and steel industry, and the distribution of domestic iron ore resources has the defects of many lean ores, many compound ores with multi-element symbiosis, lack of iron ore resources, and low grade. In addition, the huge production capacity of national steel enterprises, the increasing demand for iron ore, and the dependence on imports have led to a sharp inc...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22B7/04C21B13/00C22B15/00
CPCY02P10/20
Inventor 胡建杭
Owner KUNMING UNIV OF SCI & TECH
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