Production technology of soft and hard layer sound insulating pad of automobile

A production process, a technology for soft and hard layers, which is applied in the field of production technology of automotive soft and hard sound insulation pads, can solve the problems of soft and hard layers being sticky, fast heat dissipation of the film, easy deformation, etc., and achieves strong water vapor penetration. , The effect of reducing the production process and meeting the requirements of use

Active Publication Date: 2012-04-25
WUXI GISSING AUTO ACOUSTIC PARTS TECH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Based on the material composition of soft and hard fiber mats, the traditional process often adopts the method of first drying and then cold pressing to produce sound insulation mats, which has a series of disadvantages: many steps, long drying time and cold pressing time, and low production efficiency; The thickness of the layered fiber mat changes greatly during the drying process, which affects the sound insulation performance of the product; the baked fiber mat is easily deformed during transportation to the cold mold; the heat dissipation during the film laying process is too fast, resulting in the film not being completely melted, soft, The hard layer is not firmly pasted, it is easy to take off
These shortcomings seriously affect the performance of automobile soft and hard layer sound insulation pads, and hinder the development of automobile sound insulation pads. Therefore, it is of great significance to study the new production process of automobile soft and hard layer sound insulation pads.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0013] Example 1 A production process of automobile soft and hard layer sound insulation pad

[0014] (1) Raw material laying: Lay the materials on the material laying table in the order of soft layer fiber felt, film and hard layer fiber felt.

[0015] The density of the soft layer fiber felt is 600g / m 2 , Contains 10% low-melting fiber, 70% cotton fiber, 20% chemical fiber.

[0016] The film is a polyethylene perforated film with a density of 20g / m 2 .

[0017] The density of the hard layer fiber felt is 1000g / m 2 , Containing 15% low-melting fiber, 60% cotton fiber, 25% chemical fiber.

[0018] (2) Hot press molding: send the laid material into the forming mold, and then pressurize water vapor, the ventilation time is 2s, the water vapor pressure is 0.5MPa, the water vapor inlet time is 6s, and the water vapor outlet time It is 15s; after the aeration is finished, it is transferred to a hot press mold, pressurized to form, and a semi-finished product is obtained; the heating and hol...

Embodiment 2

[0021] Embodiment 2 A production process of automobile soft and hard layer sound insulation pad

[0022] (1) Raw material laying: Lay the materials on the material laying table in the order of soft layer fiber felt, film and hard layer fiber felt.

[0023] The density of the soft layer fiber felt is 1000g / m 2 , Containing 20% ​​low melting point fiber, 70% cotton fiber, and 10% chemical fiber.

[0024] The film is a polyethylene perforated film with a density of 40g / m 2 .

[0025] The density of the hard layer fiber felt is 1600g / m 2 , Containing 25% low melting point fiber, 60% cotton fiber, 15% chemical fiber.

[0026] (2) Hot press molding: send the laid material into the forming mold, and then pressurize water vapor. The ventilation time is 10s, the water vapor pressure is 1.0MPa, the water vapor inlet time is 12s, and the water vapor outlet time is 12s. It is 20s; after the aeration is finished, it is transferred to the hot pressing mold, pressurized to shape, and the molded semi-...

Embodiment 3

[0029] Embodiment 3 A production process of automobile soft and hard layer sound insulation pad

[0030] (1) Raw material laying: Lay the materials on the material laying table in the order of soft layer fiber felt, film and hard layer fiber felt.

[0031] The density of the soft layer fiber felt is 800g / m 2 , Contains 15% low melting point fiber, 70% cotton fiber, 15% chemical fiber.

[0032] The film is a perforated polyethylene film with a density of 30g / m 2 .

[0033] The density of the hard layer fiber felt is 1300g / m 2 , Containing 20% ​​low melting point fiber, 60% cotton fiber, 20% chemical fiber.

[0034] (2) Hot press molding: send the laid material into the forming mold, and then pressurize water vapor. The ventilation time is 5s, the water vapor pressure is 0.8MPa, the water vapor inlet time is 9s, and the water vapor outlet time is 9s. It is 17s; after the aeration is finished, transfer to the hot pressing mold, press to make it into a semi-finished product; heating and pr...

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PUM

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Abstract

The invention relates to a production technology of a soft and hard layer sound insulating pad of an automobile, belonging to the technical field of automobile interior component manufacture. The sound insulating pad is hot-formed for one time by letting a soft layer fibrofelt, a film and a hard layer fibrofelt be subject to steam heating, wherein, the steps of the method comprise paving the raw materials, carrying out hot forming, molding through adsorption, and cutting with water. The technology reduces production procedures, greatly increases production efficiency, can well control the thicknesses of the soft layer and hard layer. According to the invention, steam has strong penetrating force and good effect of heat transfer, thus the film is completely molten, and the soft and hard layers are bonded firmly. The prepared sound insulating pad of the automobile has good sound insulation performance, and can well satisfy the using requirements of clients.

Description

Technical field [0001] The invention specifically relates to a production process of a soft and hard layer sound insulation pad for automobiles with high production efficiency and firm bonding between the soft and hard layers, and belongs to the technical field of automobile interior parts manufacturing. Background technique [0002] Automobile soft and hard layer sound insulation pad is made of soft layer fiber felt, film and hard layer fiber felt. Based on the material composition of the soft and hard layers of fiber felt, the traditional process often uses the method of first drying and then cold pressing to produce sound insulation pads. There are a series of shortcomings: many steps, long drying time and cold pressing time, low production efficiency; The thickness of the layered fiber mat changes greatly during the drying temperature process, which affects the sound insulation performance of the product; the dried fiber mat is easily deformed during the conveying process to...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B32B27/12B32B37/06B32B37/10
Inventor 张丛见
Owner WUXI GISSING AUTO ACOUSTIC PARTS TECH CO LTD
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