Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Interior decorative composite board for automobile roof panel

A composite sheet and roof technology, which is applied in the field of automotive interior decoration, can solve problems such as easy delamination, no impact resistance, and difficult to decompose, and achieve good air permeability, high strength, and environmental protection.

Active Publication Date: 2012-05-02
JIANGSU REDBUD DYEING TECH CO LTD
View PDF9 Cites 18 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Chinese patent document CN201484319U discloses a car headliner trim panel, which comprises a fabric layer, a composite layer and a bottom layer from top to bottom, and the upper and lower sides of the composite layer are respectively attached with An upper glued film and a lower glued film, the fabric layer is bonded to the upper glued film of the composite layer, and the bottom layer is bonded to the lower glued film of the composite layer, wherein the glued film is polyethylene, and the The composite layer is made of hemp fiber base material. Although this composite material solves the problem of poor toughness and no impact resistance of the PU board, the polyethylene film layer is used to bond the hemp fiber base material, the bottom layer and the fabric layer. , making it easy to delaminate during use, easy to absorb water and deform; at the same time, the adhesive film layer reduces the overall air permeability of the interior panel
The natural fiber composite board for automotive interiors disclosed in this document makes a composite needle-punched fiber felt by consolidating the required fabric layer, middle layer and rubber surface layer through needle punching, although it avoids the method disclosed in the Chinese patent document CN201484319U The car headliner interior panel is easy to be delaminated by adhesive film bonding, but only 37-45% of the hemp fiber in the middle layer of the composite panel can be degraded, and 35-53% of the polypropylene fiber can be decomposed, while other polyester and other chemical The fiber is not easy to decompose, and it will pollute the environment after being used and discarded; and, for the interior panels of automobiles, the selection of hemp fiber content is related to the air permeability, strength and sound insulation effect of the interior panels of automobiles. Therefore, a reasonable The choice of the amount of hemp fiber, balancing the relationship between the amount of hemp fiber and other materials is a difficult point in the design of automotive interior panels

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Interior decorative composite board for automobile roof panel
  • Interior decorative composite board for automobile roof panel
  • Interior decorative composite board for automobile roof panel

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0032] A kind of automotive headliner interior trim composite plate, comprising middle non-woven layer 1, upper non-woven fabric layer 2 compounded with the upper surface of said middle non-woven layer 1, and upper non-woven fabric layer 2 compounded with the lower surface of said middle non-woven layer 1 For the lower non-woven fabric layer 3, the weight percentages of materials used in the middle non-woven layer 1 are: hemp fiber accounts for 48%, and polylactic acid fiber accounts for 52%.

[0033] In order to improve environmental performance, both the upper non-woven layer 2 and the lower non-woven layer 3 use chemical fibers. In this embodiment, the upper non-woven layer uses nylon fibers, and the lower non-woven layer uses polyvinyl chloride fibers. fiber.

[0034] In order to increase the aesthetics, a layer of adhesive film layer 4 is compounded on the outer surface of the upper non-woven layer 2, see figure 1 , under the premise of ensuring the aesthetics, the speci...

Embodiment 2

[0038] A kind of automotive headliner interior trim composite plate, comprising middle non-woven layer 1, upper non-woven fabric layer 2 compounded with the upper surface of said middle non-woven layer 1, and upper non-woven fabric layer 2 compounded with the lower surface of said middle non-woven layer 1 For the lower non-woven layer 3, the weight percentages of materials used in the middle non-woven layer 1 are: hemp fiber accounts for 80%, and polypropylene fiber accounts for 20%.

[0039] In order to improve environmental performance, both the upper non-woven layer 2 and the lower non-woven layer 3 are made of polypropylene fiber.

[0040] In order to increase the aesthetics, a layer of adhesive film layer 4 is compounded on the outer surface of the upper non-woven layer 2, see figure 1 , under the premise of ensuring the aesthetics, the specific material of the film layer 4 is not strictly limited.

[0041] In order to make each layer meet the strength requirements while...

Embodiment 3

[0044] A kind of automotive headliner interior trim composite plate, comprising middle non-woven layer 1, upper non-woven fabric layer 2 compounded with the upper surface of said middle non-woven layer 1, and upper non-woven fabric layer 2 compounded with the lower surface of said middle non-woven layer 1 The lower non-woven fabric layer 3, the weight percentage of the material used in the middle non-woven layer 1 is: hemp fiber accounts for 60%, low-melting point fiber accounts for 20%, and the content of other fibers is 20%, and the low-melting point fiber is polypropylene fiber and polylactic acid fiber, wherein the weight percentage of the polylactic acid fiber is 80%.

[0045] In order to improve environmental protection performance, both the upper non-woven layer 2 and the lower non-woven layer 3 use polychloride fibers.

[0046] In order to increase the aesthetics, a layer of adhesive film layer 4 is compounded on the outer surface of the upper non-woven layer 2, see f...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
Basis weightaaaaaaaaaa
melting pointaaaaaaaaaa
Basis weightaaaaaaaaaa
Login to View More

Abstract

The invention specifically relates to an interior decorative composite board for automobile roof panel comprising an intermediate non-woven layer, an upper non-woven layer composited with the upper surface of the intermediate non-woven layer and a lower non-woven layer composited with the lower surface of the intermediate non-woven layer. Weight percentage of the materials used by the intermediate non-woven layer is as follows: jute fiber 48-80%, low melting point fiber 20-52%, and other fiber 0-20% such that the interior decorative composite board for automobile roof panel comprising the intermediate non-woven layer has great strength and excellent breathability and sound-proof effect.

Description

technical field [0001] The invention relates to the field of interior decoration of automobiles, in particular to a composite panel for interior decoration of automobile ceilings. Background technique [0002] With the rapid development of the automotive industry, automotive interior materials are gradually introducing new ones in the direction of green and environmental protection. Traditional automotive interior parts usually use PU board (polyurethane board) or PP (polypropylene) wood powder board, which has the advantages of good formability and high tensile strength, but its air permeability and toughness are poor, and it is not impact resistant. . [0003] Chinese patent document CN201484319U discloses a car headliner trim panel, which comprises a fabric layer, a composite layer and a bottom layer from top to bottom, and the upper and lower sides of the composite layer are respectively attached with An upper glued film and a lower glued film, the fabric layer is bond...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): B32B5/26B32B5/06B60R13/02
Inventor 刘国忠陈红武
Owner JIANGSU REDBUD DYEING TECH CO LTD
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products