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Ceramic body and forming method thereof, and ceramic product

A technology for a ceramic blank and a molding method, applied in the field of ceramics, can solve the problems of low strength, difficult machining, and low ceramic content in the blank, and achieve good fluidity, low shrinkage, increased density and ceramic content. Effect

Active Publication Date: 2014-05-28
BYD CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] The technical problem to be solved by the present invention is to overcome the strength of the ceramic green body produced by the molding method of the ceramic green body in the prior art is not high, it is difficult to carry out mechanical processing, the size shrinkage is large after sintering, or the ceramic green body in the prepared green body is not high enough. Defects with low ceramic content

Method used

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  • Ceramic body and forming method thereof, and ceramic product
  • Ceramic body and forming method thereof, and ceramic product

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preparation example Construction

[0030] The preparation of the epoxy system powder: by kneading the above epoxy resin, curing agent and curing accelerator, and rapidly cooling to obtain a block solid epoxy system, then the block solid epoxy system Carry out crushing, make the epoxy system powder that particle size is 1-3um; Wherein, described milling is that epoxy resin, curing agent and solidification accelerator are milled 3-5min on the mill, and cooling rapidly, described The roller temperature of the mill depends on the softening point of the epoxy resin and its curing agent. The temperature needs to be controlled above the softening point of the epoxy system and below the reaction temperature. Generally speaking, it can be 5°C above the softening point. To avoid the reaction and solidification of the epoxy system, in addition, the time of refining should be strictly controlled, and it needs to be cooled rapidly after refining. The crushing is to place the block solid epoxy system after the milling in a c...

Embodiment 1

[0041] Step 1, ingredients: 1), weigh 100g o-cresol novolac epoxy resin (CYDCN-200H, Baling Petrochemical), 50g novolac resin (JSF-A002-23, Jiusheng Chemical), 0.5g dimethylimidazole, Refining on a mill with a roll temperature of 100°C for 5 minutes, then rapidly cooling down to obtain a bulk epoxy system, and then passing through a jet mill (control the temperature of the jet mill below 50°C) to crush the bulk epoxy system to an average particle size Epoxy system powder with a diameter of 2μm, and take 3g of epoxy system powder for use; 2) Prepare SiC powder with different particle sizes: weigh 75g of SiC powder with a particle size of 50μm, and SiC powder with a particle size of 5μm 25g; 3), measure 100g of absolute alcohol;

[0042] Step 2: Ball milling: Put 3g of epoxy composite powder, 100g of SiC powder, and 100g of absolute alcohol in a ball mill and disperse for 8 hours to obtain a slurry;

[0043] Step 3, Forming: 1), introduce the slurry into the mold, and perform d...

Embodiment 2

[0046] Step 1, ingredients: 1), weigh 100g of epoxy resin containing naphthalene ring structure (HP-4700), 60g of 2-ethyl-4 methylimidazole, and knead in the open mill with the roller temperature of 100°C for 5min, and then quickly The bulk epoxy system was prepared by cooling down, and then the bulk epoxy system was broken into epoxy system powder with an average particle size of 3 μm by jet mill (control the temperature of jet mill below 50°C), and 5g of epoxy system powder was taken Standby; 2) Prepare SiC with different particle sizes: weigh 75g of SiC powder with a particle size of 50μm, and 25g of SiC powder with a particle size of 5μm; 3) Measure 90g of acetone;

[0047] Step 2: Ball milling: put 5g of epoxy composite powder, 100g of SiC powder, and 90g of acetone in a ball mill and disperse for 8 hours to obtain a slurry;

[0048] Step 3, forming: 1), introduce the slurry into the mold, and perform defoaming treatment; 2), then let the slurry stand still to separate th...

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Abstract

The invention provides a ceramic body and a forming method thereof. The forming method comprises the following steps of: 1, preparing materials, namely weighing ceramic powder, metering a solvent, and preparing epoxy system powder, wherein based on 100 weight parts of ceramic powder, the epoxy system powder is 1 to 5 weight parts and the solvent is 50 to 100 weight parts; 2, performing ball-milling on the ceramic powder, the epoxy system powder and the solvent to obtain slurry; and 3, forming, namely injecting the slurry into a die, removing the solvent at low temperature, pressurizing on the die, simultaneously heating the die, and cooling to obtain the body. The invention also relates to a ceramic product prepared from the ceramic body. The solvent is added into the system, and the content of an adhesive in the whole system can be effectively reduced; and the prepared ceramic body has high hardness and low shrinkage, and is suitable for preparing large-sized ceramic products.

Description

technical field [0001] The invention relates to the field of ceramics, in particular to a ceramic green body and a forming method thereof. Background technique [0002] At present, the molding methods of ceramic products mainly include dry pressing molding, hot die casting molding, extrusion molding, sol-gel molding and other molding methods. Among them, dry pressing molding is to disperse ceramic powder and binder evenly and put them in the mold, and press them under a certain pressure. Dry pressing molding has the advantages of short production cycle and high efficiency. The disadvantage is that when the hardness of ceramic powder When it is large, (for example: when the ceramic is SiC ceramic), the wear on the mold is serious, and it is difficult to make products with complex shapes. Therefore, hot extrusion molding and hot die casting molding are often used in this field to replace dry pressing molding to make ceramic products. [0003] The existing hot extrusion moldi...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B28B1/00B28B3/00
Inventor 徐述荣林勇钊林信平
Owner BYD CO LTD