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Super-high molecular weight polyethylene reinforced pipe and preparation method and production equipment thereof

A technology of ultra-high molecular weight and production equipment, applied in the direction of mechanical equipment, pipes/pipe joints/fittings, pipes, etc., can solve the problems of complex manufacturing process and large equipment investment, so as to reduce wall thickness, reduce production loss, and reduce costs Effect

Inactive Publication Date: 2012-05-16
SHANDONG DIHAO WEAR RESISTING PIPE
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The usual method of manufacturing plastic reinforced pipes is to use secondary molding of mechanical equipment, which requires a large investment in equipment and complicated manufacturing processes.

Method used

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  • Super-high molecular weight polyethylene reinforced pipe and preparation method and production equipment thereof
  • Super-high molecular weight polyethylene reinforced pipe and preparation method and production equipment thereof
  • Super-high molecular weight polyethylene reinforced pipe and preparation method and production equipment thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0034] The proportion of ingredients for UHMWPE reinforced pipe in terms of parts by mass is:

[0035] UHMWPE 100

[0036] Talc 3

[0037] Graphite 0.5

[0038] Add the ingredients prepared in the above proportions Figure 1 In the UHMWPE reinforced pipe extrusion equipment shown, the raw material enters the screw of the extruder 2 through the hopper 1 for transportation, compression and plasticization, and the material flow with a certain viscoelasticity passes through the extruder outlet. The filter plate enters the shunt section 3, the compression section 4, the forming section 5, and the demolding section 6 of the forming mold in turn to complete the process of material flow collection, compression, shaping, and cooling. The extruder pressure is 400Kg / cm 2 .

[0039] In the production equipment, the forming section 5 of the forming die and the die part of the demolding section 6 are provided with a longitudinal full communication groove 8 , and the demolding section 6...

Embodiment 2

[0045] The proportion of ingredients for UHMWPE reinforced pipe in terms of parts by mass is:

[0046] UHMWPE 100

[0047] Talc 6

[0048] Graphite 1.0

[0049] Add the ingredients prepared in the above proportions Figure 1 In the UHMWPE reinforced pipe extrusion equipment shown, the raw material enters the screw of the extruder 2 through the hopper 1 for transportation, compression and plasticization, and the material flow with a certain viscoelasticity passes through the extruder outlet. The filter plate enters the shunt section 3, the compression section 4, the forming section 5, and the demolding section 6 of the forming mold in turn to complete the process of material flow collection, compression, shaping, and cooling. The extruder pressure is 500Kg / cm 2 .

[0050] The molding section 5 of the molding die in the production equipment and the die part of the demolding section 6 are provided with a longitudinal full communication groove 8, and the demolding section 6 i...

Embodiment 3

[0056] The proportion of ingredients for UHMWPE reinforced pipe in terms of parts by mass is:

[0057] UHMWPE 100

[0058] Talc 4

[0059] Flame Retardant Antistatic Material 20

[0060] Add the ingredients prepared in the above proportions Figure 1In the UHMWPE reinforced pipe extrusion equipment shown, the raw material enters the screw of the extruder 2 through the hopper 1 for transportation, compression and plasticization, and the material flow with a certain viscoelasticity passes through the extruder outlet. The filter plate enters the shunt section 3, the compression section 4, the forming section 5, and the demolding section 6 of the forming mold in turn to complete the process of material flow collection, compression, shaping, and cooling. The extruder pressure is 400Kg / cm 2 .

[0061] In the production equipment, the forming section 5 of the forming die and the die part of the demolding section 6 are provided with a longitudinal full communication groove 8 , an...

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Abstract

The invention relates to a super-high molecular weight polyethylene reinforced pipe and a preparation method and production equipment thereof. The polyethylene reinforced pipe is characterized in that: a plurality of longitudinal reinforcing ribs are arranged on an outer wall of a pipe body. The super-high molecular weight polyethylene reinforced pipe comprises the following components in part by mass: 100 parts of super-high molecular weight polyethylene, 3 to 6 parts of talcpowder, 0 to 1.0 part of graphite and 0 to 25 parts of flame retardant antistatic material. A plastic reinforced pipe is directly extruded and molded; and the polyethylene reinforced pipe has the characteristics of low investment, is easy and convenient to produce and is practicable. The problem that the super-high molecular weight polyethylene reinforced pipe bends or hangs downwards during use is solved, and a super-high molecular weight polyethylene large-caliber ultra-thin wall pipe is extruded and molded. Because the talcpowder serves as a lubricating agent, the production loss of raw materials can be reduced by 2 percent; and due to the design of the reinforcing ribs, compared with a common super-high molecular weight polyethylene pipe, the reinforced pipe has a wall thickness which can be reduced by over 20 percent under the conditions of the same pressure and the same caliber.

Description

technical field [0001] The invention relates to a special pipe material in the field of industrial transmission, in particular to an ultra-high molecular weight polyethylene reinforced pipe material and a preparation method and production equipment thereof. Background technique [0002] In recent years, plastic pipes have developed rapidly, and many new plastic pipes are being promoted and applied, and replacing steel with plastic is a major trend. UHMWPE pipes are gradually recognized by the market as a new material with particularly excellent properties. However, the ultra-high pipe ring produced by the existing technology has poor rigidity, and is seriously bent and sagged during use; the large-diameter thin-walled pipe is easy to flatten and deform, and cannot be produced, and its application is very limited. It is theoretically feasible to set reinforcing ribs on the UHMWPE pipe and use the principle of I-beam to improve ring stiffness and pressure resistance. [0003...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): F16L9/128C08L23/06C08K3/34C08K3/04B29C47/12B29C48/30
Inventor 姜文生
Owner SHANDONG DIHAO WEAR RESISTING PIPE
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