Method for manufacturing aluminum alloy section for top plate of rail transit vehicle body

An aluminum alloy profile and rail transit technology, applied in the field of aluminum alloy manufacturing, can solve the problems of many welds, long production cycle, performance degradation, etc., and achieve the effects of reducing manufacturing costs, simplifying technological processes, and reducing production costs.

Inactive Publication Date: 2012-06-13
CHINA ZHONGWANG
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, in the prior art, the cross-section of the aluminum alloy profile for the roof of the rail transit car body is relatively small, which causes more welds, increased welding deformation, and difficult assembly; and welding will cause performance degradation, and more welding processes will cause a decrease in the performance of the entire vehicle body
Moreover, the production process of the rail transit ca...

Method used

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  • Method for manufacturing aluminum alloy section for top plate of rail transit vehicle body
  • Method for manufacturing aluminum alloy section for top plate of rail transit vehicle body
  • Method for manufacturing aluminum alloy section for top plate of rail transit vehicle body

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0020] Embodiment 1: the manufacturing method of the rail transit car body roof of the present embodiment comprises the following steps:

[0021] a. Cast rod ingredients: 6005A alloy is used, and the mass percentage ratio of elements meets the following requirements;

[0022] the element

Si

Mg

Fe

Cu

mn

Cr

Ti

Zn

other

Al

content

0.55

0.55

0.30

0.20

0.30

0.10

0.10

0.10

0.10

the remaining

[0023] b. Casting rod smelting: Put the ingredients into the smelting furnace in turn for smelting. The furnace is controlled at 710°C, and the flux is used for refining and covering; after 60 minutes of feeding, when aluminum water appears in the furnace, start stirring, and then refining, grilling After the slag has qualified components, pour the molten aluminum from the smelting furnace into the holding furnace, keep the furnace temperature at 720°C for 30 minutes, ...

Embodiment 2

[0032] Embodiment 2: the manufacturing method of the rail transit car body roof of the present embodiment uses the aluminum alloy profile, comprises the following steps:

[0033] a. Cast rod ingredients: 6005A alloy is used, and the mass percentage ratio of elements meets the following requirements;

[0034] the element

Si

Mg

Fe

Cu

mn

Cr

Ti

Zn

other

Al

content

0.65

0.45

0.30

0.20

0.30

0.10

0.10

0.10

0.10

the remaining

[0035] b. Casting rod smelting: Put the ingredients into the smelting furnace in turn for smelting. The furnace is controlled at 750°C, and the flux is used for refining and covering; after 30 minutes of feeding, when aluminum water appears in the furnace, start stirring, and then refining, grilling After the slag has qualified components, pour the molten aluminum from the smelting furnace into the holding furnace, keep the furnace temp...

Embodiment 3

[0044] Embodiment 3: the manufacturing method of the rail transit car body roof of the present embodiment uses the aluminum alloy profile, comprises the following steps:

[0045] a. Cast rod ingredients: 6005A alloy is used, and the mass percentage ratio of elements meets the following requirements:

[0046] the element

Si

Mg

Fe

Cu

mn

Cr

Ti

Zn

other

Al

content

0.6

0.5

0.25

0.15

0.25

0.10

0.10

0.10

0.10

the remaining

[0047] b. Casting rod smelting: Put the ingredients into the smelting furnace in turn for smelting. The furnace is controlled at 730°C, and the flux is used for refining and covering; after 45 minutes of feeding, when aluminum water appears in the furnace, start stirring, and then refining, grilling After the slag has qualified components, pour the molten aluminum from the smelting furnace into the holding furnace, keep the furnace temper...

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Abstract

The invention discloses a method for manufacturing an aluminum alloy section for a top plate of a rail transit vehicle body. The method comprises the following steps of: (a) preparing materials for a cast rod; (b) smelting the cast rod; (c) casting the cast rod; (d) performing homogenization treatment; (e) performing surface treatment on the cast rod; (f) heating the cast rod; (g) heating a mold; (h) performing extrusion production; (i) quenching on line; and (j) aging the section. Each parameter in the process is strictly controlled; the aluminum section can achieve a larger cross section and higher comprehensive properties, the using requirement of an aluminum section vehicle body is met, the manufacturing cost and self weight of the vehicle body are reduced, and the defects of large mass, high maintenance difficulty, high auxiliary equipment cost and the like of a steel structure vehicle body are overcome; energy consumption is only 1/5 of that of stainless steel, water consumption is only 1/5 of that of a stainless steel carriage, and the weight of a carriage is reduced by 1/3; and the product has superior properties, wherein stipulated non-proportional extension strength is more than 245MPa, tensile strength is more than 290MPa, and elongation after fracture is over 10 percent.

Description

technical field [0001] The invention relates to the field of aluminum alloy manufacturing, in particular to a method for manufacturing an aluminum alloy profile for a rail transit vehicle body roof. Background technique [0002] In the era of rapid development of high-speed railways, for more than ten years, domestic and foreign countries have been discussing about the development of high-speed railways, which is better to use aluminum alloy or stainless steel as the material of the carriage floor? Through the test, it is found that the use of aluminum alloy profiles can initially meet the requirements. However, in the prior art, the cross-section of the aluminum alloy profile for the roof of the rail transit car body is relatively small, which causes more welds, increased welding deformation, and difficult assembly; and welding will cause performance degradation, and more welding processes will Resulting in a decline in the performance of the entire vehicle body. Moreover...

Claims

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Application Information

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IPC IPC(8): B23P15/00B21C23/14C22F1/043
Inventor 刘兆伟孙巍张辉马青梅石玲
Owner CHINA ZHONGWANG
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